CHEM E 436:
CHEMICAL ENGINEERING LABORATORY I
Professor F.
Baneyx
Course
Objectives and overview
A step by
step guide on how the lab works
Planning
reports
Written
reports
Revision
of the written reports
Oral
reports
Lab rules
and guidelines
Notes on
group work
I. COURSE OBJECTIVES AND
OVERVIEW
Goals: The goals of the Chemical Engineering
Laboratory are to develop your ability to conduct
research and to deepen your understanding of
chemical engineering principles. It is also our
intent to improve your ability to communicate
technical material; you should therefore review any
notes or texts you have on technical writing and
public speaking.
The specific course
objectives are:
To learn to deal
with open-ended, team assignments found in practice
To plan and carry
out safe, efficient experiments involving typical
ChemE unit operations
To analyze
experimental results and make appropriate
conclusions and recommendations
To write
informative, persuasive technical reports.
To present
effective oral reports.
Your role: Your role is to act as a professional
engineer involved in an experimental program.
Equipment and support personnel are limited. We
expect you to exhibit a positive attitude and make
the best of available resources.
Effort
expected: This is a
3-credit class. According to UW guidelines you
should average about 9 hours per week. There
are about 50 hours of in-class time (labs and
lectures). This leaves about 50 hours for
planning and report preparation, i.e., about 17
hours per experiment. We have tried to spread
out the work, but some peak periods are
unavoidable.
Grading: The class will be divided into teams
consisting of three students. Teams will perform
three experiments, spending two laboratory sessions
on each. Before each experiment , the team will
meet with the instructor assigned to the experiment
to present a planning
report. A planning conference is required
before you can perform an experiment. You will
prepare one individual written
report for either
experiment 1, 2 or 3. You will also give two group
oral
presentations with
the team member that is not producing a written
report. There are no homeworks or final and you
will be graded on the basis of the above
deliverable. Attendance to all lab sessions and
all oral presentations of your section is
mandatory. The course
will be graded on a point system with a maximum of
300 points per student, distributed as
follows:
Planning reports (3
at 25 each)
|
75
|
Written
report
|
100
|
Oral report (2 at 50
each)
|
100
|
Other
|
25
|
Maximum possible
score
|
300
|
Other includes safety, promptness (5 pts.
deduction if more than 10 minutes late to the lab),
leadership/teamwork, knowledge of fundamentals,
enthusiasm, and experimental skill. We also expect you to
make full use of each 4-hour laboratory
session.
We will grade "on a curve."
In the past, the mean grade has been 3.0 plus or
minus 0.3. A grade below 1.5 is rare (exceptions
are those who fail to meet deadlines). There is
usually at least one 4.0 grade.
You must complete all reports and
assignments to pass the course
Late
reports: Failure to
meet a ChemE 436 deadline has devastating
consequences. Reports submitted 0-24 hours after
the due date will be penalized 20% of the maximum
points available. If a report is more than 24 hours
late, a further 20% will be deducted for each 24
hours or fraction thereof (including weekends and
holidays). For example, if a report is worth 100
points, is due at 1:30 PM on a Tuesday, but is
submitted at 4 PM the following Thursday, the
penalty is 60 points.
We'll grant exceptions in
unusual circumstances (e.g., a death in the family,
a certified medical condition, unavoidable travel).
If possible, discuss the situation with the
instructor in advance of the due date.
Computer problems (hard disk
crash, no computer available, printer out of ink,
etc.) are not an accepted excuse for
lateness.
Revisions: You may opt to revise and resubmit
your written report (not a planning report).
In so doing, you may recover up to 75% of the
deductions (not including deductions for lateness).
For instance, if your original report received a 50
(out of 100 maximum) and your revision earns a 70,
your final score will be 50 + 0.75(70 - 50) =
65.
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II. A STEP BY STEP GUIDE ON HOW THE
LAB WORKS
Week 1
(3/26-3/30): Introductory week
Go to BNS 115 (or AND 008 for
AC), get team assignments, receive experimental
assignment 1. Go to BNS 035 to familiarize yourself
with your experimental set-up and sketching
it.
Week 1 or 2
At least 24
hours before your lab
session, schedule a 30 min Planning Report
(experiment 1) with the appropriate instructor. Go
to meeting at scheduled time.
Week 2
(4/2-4/6): Lab
week
On your lab day, go straight
to BNS 035 and perform the first part of experiment
1.
Week 3
(4/9-4/13): Lab
week
On your lab day, go straight
to BNS 035 and complete experiment 1.
Week 4
(4/16-4/20): Oral
week
Go to BNS 115 (or AND 008 for
AC). If you are not presenting, turn in your
written report. Listen to Oral Report 1. Receive
assignment 2. Go to BNS 035 to sketch and evaluate
the set-up for experiment 2.
Week 4 or 5
At least 24
hours before your lab
session, schedule a 30 min Planning Report
(experiment 2) with the appropriate instructor. Go
to meeting at scheduled time.
Week 5 (4/23-4/27): Lab week
On your lab day, go straight
to BNS 035 and perform the first part of experiment
2.
Week 6
(4/30-5/4): Lab
week
On your lab day, go straight
to BNS 035 and complete experiment 2.
Week 7
(5/7-5/11): Oral
week
Go to BNS 115 (or AND008 for
AC). If you are not presenting, turn in your
written report. Listen to Oral Report 2. Receive
assignment 3. Go to BNS 035 to sketch and evaluate
the set-up for experiment 3.
Week 7 or 8
At least 24
hours before your lab
session, schedule a 30 min Planning Report
(experiment 1) with the appropriate instructor. Go
to meeting at scheduled time.
Week 8
(5/14-5/18): Lab
week
On your lab day, go straight
to BNS 035 and perform the first part of experiment
3.
Week 9
(5/21-5/25): Lab
week
On your lab day, go straight
to BNS 035 and complete experiment 3.
Week 10
(5/28-6/1): Oral
week
Go to BNS 115 (or AND008 for
AC). If you are not presenting, turn in your
written report. Listen to Oral Report 3.
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III. PLANNING REPORTS
The Group must arrange a
planning conference with the appropriate instructor
at least one day before the first laboratory
session for the experiment. A written Planning
Report must be submitted at this time (see
Planning
report guidelines).
It should be a formal outline indicating the
information to be obtained and the required
measurement methods. It should include appropriate
equations for data analysis with order-of-magnitude
estimates of key quantities, sketched figures
indicating (qualitatively) the trends expected,
schematic(s) of the equipment to be used, and a
section on safety considerations. At the conference, all
students may be asked to "walk through" the plan
and to answer questions. There will be no revisions of the
planning reports.
Be sure to meet with the
instructor at the scheduled time. A missed conference
will result in a grade of zero for that planning
report. The conference will then be held
during the lab, but only after all the other groups
have gotten under way. Instructors responsible for
the various experiments are listed in the
Laboratory
Schedule section.
IV. WRITTEN REPORTS
Detailed instructions for
written
reports are available
on separate links.
V. REVISION OF THE WRITTEN
REPORT
After the written report is
submitted and graded, you will have the
option to revise it for additional points.
The amount of work required depends on the quality
of the original report. An excellent original will
need little revision, but may not bring in a lot of
additional
points. On the other
hand, we strongly recommend that you revise a
report for which your grade is low. Instructions for revisions are available on a
separate link. Revised written reports must be
turned in by 5 pm one week after the day they are
handed back to you. Please inform the appropriate
instructor if do not choose to turn in a
revision.
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VI. ORAL PRESENTATIONS
Each student will give two
oral group presentations with team member that does
not produce a written report. Power point versions
of your presentation must be E-mailed to the TA
handling your section by 5PM one day before you are
scheduled to talk.
Presentations will
be 10 minutes in length and may involve up to 4
minutes of questions. They must be well organized
and should be rehearsed; timing will be strict.
Guidelines for the oral reports are available on
a separate link. Presentations will be given in BNS
115.
VII. LAB RULES AND
GUIDELINES
Each group member
will be questioned on aspects of the experiment,
either in the Planning conference or in the lab,
and will be expected to be completely informed
about it.
The team is to
maintain a record of the data collected in ink (no
pencils). At the end of the laboratory session,
each page of the data log will be signed by an
instructor. A copy of raw data sheets must be
included as an appendix in the written report of
the team member that will produce such document.
This allows us to track back calculations to the
original data.
You may only be
in BNS 035 during your assigned lab period or when
consulting with an instructor. In the latter case,
the instructor must give first priority to the
students assigned to that period, so please be
patient. There are no make-ups, and the lab will
close promptly.
Eye protection
must cover the eyes completely and must be worn at
all times while in the lab regardless of what you
are doing or where you are. Shoes must completely
cover your feet. Wear a lab coat, or at least wear
clothes you do not care about! It is not a pristine
environment.
Be creative.
Experiments are open-ended. There is no set
procedure, and you are encouraged to explore. When
in doubt about safety or damage to the equipment,
however, ask the TA first. You are not allowed to
make any permanent markings. However, any labels,
tapes... that you may have put on the equipment
must be removed at the end of each session.
Tools,
stopwatches, and other accessories are kept in the
white cabinet in the SW corner of the lab. These
are for your use. Return them immediately when done
(don't wait until the end of the lab).
A professional
attitude is expected. Pranks are not tolerated.
Anyone found to have willfully (a) tampered or
misused equipment, or (b) acted in a way that
threatens safety or damage to equipment will
receive, as a minimum, a zero for that
experiment.
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VIII. NOTES ON GROUP WORK
In industry you will work on
team projects and will often write reports as a
team. One of the course objectives is to give you
experience in team projects. On the other hand, we
must assign individual grades. Thus, we expect you
to observe certain guidelines.
The following are allowed for
students within a team:
Discuss the
experiment prior to the Planning report
Share data taken
in lab
Discuss its
interpretation
Work together in
generating a complete power point presentation
(including figures production, data reduction and
data interpretation) for those two team members
giving an oral presentation.
However,
Written reports must
be done independently. This means that graphs, figures, data
analysis and recommendations cannot be shared
between oral presenters and the team member that
writes the report
You are not
allowed to discuss the lab or share data outside
your group unless specifically instructed to do so.
Please ask the
instructors if you are in doubt about these
guidelines.
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