Economics
The column is sized using the procedures in Rathore, et al., A.I.Ch.E. J. 20 491 [1974]. Capital costs are scaled accordingly to the CE index. Operating costs are scaled with the price of steam, cooling water, and refrigerant. The utility temperatures are set by a schedule depending on the bottoms and overhead temperatures.
Column Cost
Condenser overall heat transfer coefficient = 100 Btu/hr.ft 2 oF
Reboiler overall heat transfer coefficient = 80 Btu/hr.ft 2 oF
Operating costs
Basis: 8500 hours operation per year
cooling water at 24 cents per 1000 gallons ($0.60/10 6 Btu); heated from 70 to 120oF
refrigerant at - 40oF costs $10.80 /10 6 Btu
steam at 1250 psia costs $3.61 /1000 lb. ($6.00/10 6 Btu)
Adjustments to operating costs are made according to the following schedule
Condenser | Coolant | Temp. | Cost |
Temp (oF) | In (oF) | Out(oF) | ($/106 Btu) |
140 ² T | 70 | 120 | 0.6 |
100 ² T < 140 | 70 | T - 20 | 0.6 x 50/(T-90) |
Refrigeration | |||
40 ² T < 100 | 20 | 20 | 5.61 |
10 ² T < 40 | -10 | -10 | 8.04 |
-20 ² T < 10 | -40 | -40 | 10.8 |
-80 ² T < -20 | -100 | -100 | 17.61 |
-130 ² T < -80 | -150 | -150 | 25.32 |
T < -130 | T - 20 | T - 20 | 8.44 (330/T(oR))3 |
Reboiler operating costs
Reboiler | Steam | Cost | |
Temp (oF) | Temp(oF) | pres.(psia) | ($/106 Btu) |
552 ² T | 1540 | fired heater | 6 |
450 ² T < 552 | 572 1250 | 6 | |
428 ² T < 450 | 470 | 515 | 5.22 |
346 ² T < 428 | 448 | 420 | 4.98 |
273 ² T < 346 | 366 | 165 | 3.75 |
220 ² T < 273 | 293 | 60 | 2.79 |
192 ² T < 220 | 240 | 25 | 2.03 |
70 ² T < 192 | 212 | 14.7 | 1.302 |
50 ² T < 70 | use hot cooling water | ||
tin=120-T | tout-100-T | -0.6 x 50/(100-T) | |
T < 50 | tin = 120-T | tout=70-T | -0.6 |
Equivalent Uniform Annual Cost (EUAC)
where
E = operating expenses
R = revenue (here zero)
t = tax rate (default 40% )
D = depreciation ( here = (W - Sv) / n )
Sv = salvage value ( default 0.1W )
io = internal interest rate (default 9% )
n = project lifetime (default 5 years )
W = capital cost = purchased cost x Lang factor (default 5.0)
( J.F. Valle - Riestra, Project evaluation in the Chemical Process Industries,
McGraw-Hill, 1983, p. 569.