Gordon Research Conference

Solid State Studies in Ceramics
Theme: Nano, Micro, Macro

KIMBALL UNION ACADEMY
MERIDEN, NH
AUGUST 11-16, 2002

Chair: Rajendra Bordia
Department of Materials Science and Engineering
University of Washington
Seattle, WA 98115
E-mail:
bordia@u.washington.edu

Vice-Chair: Jürgen Rödel
Technical University
Darmstadt, GERMANY


Session Title: Invited Poster Presentations
Discussion Leader: Prof. Ivar Reimanis
Colorado School of Mines
Golden, CO

Presentation Time: Monday Evening, August 12, 2002

BETA-GALLIA-RUTILE INTERGROWTHS AS ION STORAGE MATERIALS

Doreen Edwards
Alfred University, Alfred, NY

Synopsis of the presentation:

Beta-gallia-rutile (BGR) intergrowths, expressed as Ga4Mn-4O2n-2
(M = Ge, Ti, Sn, n>5), possess one-dimensional tunnels, which are suitable "hosts" for small-to-medium sized "guest" cations. Because the BGR intergrowths form two homologous series in which the density and spatial arrangement of the tunnels can be controlled, the intergrowths provide a unique opportunity to systematically investigate ion transport in one-dimensional tunneled oxides. The overarching goal of this work is to synthesize novel materials based on parent BGR intergrowth structures and investigate the factors that influence ion-transport behavior. Currently, our work is focusing on defining the phase stability of the intergrowths with respect to the univalent tunnel cations as well as the trivalent and tetravalent framework cations. Solid-state reaction, combustion synthesis, and polymerized-complex methods have been used prepare compositions that can be expressed as
Ga4Tin-4O2n-2, (Ga,In)4Snn-4O2n-2, (Ga,Al)4Tin-4O2n-2, (Ga,In)4(Ti,Sn)n-4O2n-2, and NaxGa4+xTi1-xO5. Factors that affect phase stability will be presented.

Key outstanding areas relevant to this presentation:

 

Selected publications for background information:

  1. D. D. Edwards, T. O. Mason, W. Sinkler, L. D. Marks, K. R. Poeppelmeier, Z. Hu, and H. D. Jorgensen, "Tunneled Intergrowth Structures in the Ga2O3-In2O3-SnO2 System," J. Solid State Chem. 150 294-304 (2000)

  2. D. D. Edwards, T. O. Mason, "Subsolidus Phase Relations in the Ga2O3-In2O3-SnO2 System," J. Am. Ceram. Soc. 81 [12] 3285-92 (1998)

  3. D. D. Edwards, T.O. Mason, W. Sinkler, L. D. Marks, K. R. Poeppelmeier, Z. Hu, and J. D. Jorgensen, Tunneled Intergrowth Structures in the Ga2O3-In2O3-SnO2 System, J. Solid State Chem., 150 294-304 (2000)

  4. W. Sinkler, L. D. Marks, D. D. Edwards, T. O. Mason, K. R. Poeppelmeier, Z. Hu, and J. D. Jorgensen, "Determination of Oxygen Atom Positions in a Ga-In-Sn-O Ceramic Using Direct Methods and Electron Diffraction," J. Solid State Chem. 136 145-149 (1998)

  5. L. A. Bursill and G. G. Stone, "Tunnel and Intergrowth Structures in the Gallia-Rich Titanate System," J. Solid State Chem. 38 149-157 (1981)

  6. D.L. Lloyd, I. E. Grey, and L. A. Bursill, "The structure of Ga4Ti21O48," Acta. Cryst. B32 1756-1761 (1976)

  7. G. V. Chandrashekhar, A. Bednowitz, and S. J. LaPlaca, "A One-Dimensional Sodium Ion Conductor," in Fast ion Transport of Solids, Vashishta, Munday, Shenoy, eds, Elsevier North Holland, Inc., 447-450 (1979)

  8. Y. Michiue, S. Takenouchi, T. Sasaki, M. Watanabe, F. Izumi, Y. Morii, and Y. Shimojo, "Structural studies of lithium titanogallate prepared by ion exchange via one-dimensional tunnel-like pathways," Solid State Ionics 113-115 471-475 (1998)

  9. S. Yoshikado, T. Ohachi, I. Taniguchi, M. Watanabe, Y. Onoda, and Y. Fujiki, "Contribution of the Thermal Treatment to the Ionic Conduction of the One-Dimensional Superionic Conductors AxGa8Ga8+xTi16-xO56 (A=K, Rb)", Solid State Ionics, 40/41 142-146 (1990)

  10. S. Yoshikado, T. Ohachi, I. Taniguchi, M. Watanabe, Y. Onoda, and Y. Fujiki, "Ion Conduction in One-Dimensional Ionic Conductors Mg-, Rb-, and Al-doped KxGa8Ga8+xTi16-xO56 Single Crystals", Solid State Ionics, 53-56 754-762 (1992)

  11. S. Yoshikado, H. Funatomi, I. Taniguchi, M. Watanabe, Y. Onoda, and Y. Fujiki, "Ion Conduction in One-Dimensional Ionic Conductor CsxGa8Ga8+xTi16-xO56 Single Crystal," Solid State Ionics, 86-88 1325-1329 (1996)

  12. S. Yoshikado, H. Funatomi, M. Watanabe, Y. Onoda, and Y. Fujiki, "Ion Conduction in One-Dimensional Ionic Conductor AxGa8Ga8+xTi16-xO56 (A=K,Rb,Cs)", Solid State Ionics, 121 127-132 (1999)

Contact information of the speaker:

Doreen Edwards
Assistant Professor of Materials Science and Engineering
School of Ceramic Engineering and Materials Science
Alfred, NY 14802

Phone: 607-871-2284
Fax: 607-871-3469

Email: dedwards@alfred.edu
URL: http://nyscc.alfred.edu/cems/du/facu/facu_edwa.html


CONTROLLING CERAMIC ARCHITECTURES USING THIN FILM METHODS

Paul Salvador
Carnegie Mellon University, Pittsburg, PA

Synopsis of the presentation:

The structural architecture of ceramics is necessarily defined over a range of length scales- from angstroms to meters- to include the essential elements of bonding, unit cells, domains, variants, grains, phase distributions, as well as macroscopic particle and component shapes. This poster will present several examples of architectural engineering achieved in ceramics using thin film processing. New degrees of freedom in structural engineering are afforded by the particular characteristics of thin film deposition and post-deposition processing. Interfacial, strain, and surface energies can be exploited to control the film's crystal structure and growth morphology. Both layer-by-layer and island growth can lead to novel heteroepitaxial materials: in conjunction with sequential deposition they allow for the development of new tailored crystal structures, composite laminates, as well as epitaxial nanocomposite particles. Post-deposition processing, such as oxidation-reduction or chemical etching, allows for further structural control and can, again, lead to new crystal structures or exfoliated engineered nanolaminates and nanoparticles.

The main emphasis of the poster will focus on designing crystal structures using thin film processing methods, but the development of nano/microstructural engineered materials will also be presented. In a first case, we will discuss the synthesis of metastable complex manganese oxides. Several polymorphic structures are known in the RE1-xAExMnO3 system (RE = rare earth, AE = alkaline earth), each with interesting physicochemical properties, such as magnetoresistance or ferroelectricity. Metastable perovskites in the SrMnO3 and YMnO3 systems are first presented and then compared to the metastable, hexagonal REMnO3 structures (RE=Gd, Sm). By comparing the various systems, the substrate-film interface is demonstrated to be a major structure-directing factor during growth. In a second case, the RENiO3-x materials are presented as materials where thin-film processing is ideally suited to controlling the crystal structure. Both metastable oxygen-stoichiometric and oxygen-deficient perovskites can be synthesized as thin films. Residual strain in the as-deposited films can be exploited in post-deposition topotactic reduction processes to direct the structural evolution of the film and to develop new materials, as discussed for the RENiO3-d materials. Finally, the use of thin film processing methods to develop composite nanolaminates and nanoparticles will be discussed. Our efforts to develop composite nanoparticles for heterogeneous catalysis will be discussed from a processing perspective and compared to the more well known examples of thin film structural design- artificially layered crystal structures.

Key outstanding areas relevant to this presentation:

Future Directions for Controlling Ceramic Architectures using Thin Film Methods

One of the main goals in ceramic and materials science is to be able to design materials with specific structures (over a range of length scales) having specific properties. Thin film processing methods hold great potential for the design of advanced ceramics having specific and engineered structural architectures. In the associated poster presentation, the advantages that thin film approaches offer to the design of ceramics are discussed with respect to the design of architectures over different length scales. For any given length scale, the future opportunities (challenges) are numerous and can be broken down into the standard areas of materials science, including processing, modeling, materials characterization, as well as technological development. Although a strong foundation has already been formed in these areas, research is needed to develop this processing approach to its fullest potential. In other words, to exploit the unique aspects of thin film deposition and to develop it into a main stream ceramic processing method.

The opportunities in processing are the most evident: better methods for the production of new thin films, nanoparticles, and composite heterostructures are required. To a large extent, the opportunities herein are also associated with ceramic surface engineering, which is the development of ceramic substrates that have chemically, structurally, and morphologically well-defined surfaces. A particularly important processing contribution would be the development of a large-scale processing method for the production of engineered ceramic particles using thin film approaches. Both chemical and structural characterization methods that allow for the more precise determination of the crystal structures (composition, atomic positions, site occupations, and bond lengths being key) of thin films are important to develop and to become more widespread in their use. Such techniques should allow for the refinement of a structure in a similar fashion to standard crystallographic methods for bulk ceramics, thereby affording direct structure-property information. The theoretical description of the deposition process needs to be better described for many ceramic systems. With respect to new materials development, the important energies that affect phase stabilities or growth morphologies are often unknown and need to be determined. Both experimental and modeling work are required to understand the limitations on our ability to grow novel materials using these approaches- often it is done in a hit or miss fashion. In many cases, it is unclear why certain materials do not form as thin films; research in this area is therefore essential. These three areas (processing, characterization, modeling) need to be developed in accord with one another such that eventually they will be used to develop designer materials that can only be obtained through thin film processing approaches.

Selected publications for background information

Contact information of the speaker

Paul Salvador
Assistant Professor
Carnegie Mellon University
Department of Materials Science and Engineering
Rm 3301 Wean Hall
Pittsburgh PA 15213-3890

Phone: 412-268-2702
Fax: 412-268-7596

Email: paul7@andrew.cmu.edu
URL: http://neon.mems.cmu.edu/salvador/salvador.html


DEFECT FORMATION ENERGIES IN COMPLEX METAL OXIDES

Susan B. Sinnott
University of Florida, Gainesville, FL

Synopsis of the presentation:

Impurity and point defect segregation to ionic grain boundaries and surfaces is known to influence interface the physical properties of the material, even when the segregants do not form distinct reaction phases. Understanding the driving forces behind interfacial segregation and the ultimate implications for physical properties are crucial for developing next generation functional ceramics. Several driving forces induce segregation of point defects to grain boundaries and surfaces, including chemical, elastic and electrostatic factors. To better understand the driving forces that lead to point defect segregation in metal oxides, defect formation energies have been calculated for TiO2 and ZrO2 at surfaces, grain boundaries and in the bulk. The approach is density functional theory using the generalized gradient approximation combined with nonlocal, norm-conserving pseudopotentials and plane wave expansions in the CASTEP program. The defects considered include vacancy formation energies and impurity substitutional energies. The implications for impurity segregation to metal oxide grain boundaries and surfaces will be discussed.

Key outstanding areas relevant to this presentation:

Although thermodynamic models exist for calculating point defect equilibria at surfaces and interfaces, there are several factors that currently limit their ability to quantitatively predict grain boundary segregation. First, the values for individual point defect energies are not known precisely even in the bulk materials, and many discrepancies are found in the literature. Defect formation energies at surfaces and grain boundaries are even more poorly understood, and only a handful of studies have been aimed at calculating them in metal oxides. For true quantitative prediction, these important thermodynamic parameters, especially the relative defect formation energies between bulk and grain boundary, must be known. The characterization of native defects is essential to understand the behavior of the metal oxide and to tailor its technological applications.

Selected publications for background information:

  1. Ab-initio Calculations of Pristine and Doped Σ5 (310)/[001] ZrO2 Grain Boundaries", Z. Mao, S.B. Sinnott, and E.C. Dickey, J. Am. Ceram. Soc. 85, 1594-1600 (2002).

  2. Ab-Initio Calculations of Rigid-Body Displacements at the Σ5 (210) Tilt Grain Boundary in TiO2", S.B. Sinnott, R.F. Wood, and S.J. Pennycook, Phys. Rev. B 61, 15645-15648 (2000).

Contact information of the speaker:

Susan B. Sinnott, Ph.D.
Associate Professor
Department of Materials Science and Engineering
University of Florida
154 Rhines Hall, PO Box 116400
Gainesville, Florida 32611-6400

Phone: 352-846-3778
Fax: 352-846-3355

Email: ssinn@mse.ufl.edu
URL: http://mse.ufl.edu/faculty/ssinn/


DIRECTED COLLOIDAL ASSEMBLY AND CHARACTERIZATION OF PZT-POLYMER COMPOSITES

James E. Smay
Oklahoma State University, Stillwater, OK

Synopsis of the presentation:

Recent efforts to merge colloidal processing of ceramics and rapid prototyping have resulted in a powerful and robust paradigm for directed assembly of 3-D mesoscale structures. Concentrated PZT gels (fPZT > 0.45) were formulated and deposited using a robotically controlled direct write system to assemble complex lattice structures with ~ 100 micrometer features. PZT-polymer composites with varying design and composition were assembled in this manner and their piezoelectric properties are presented. Beyond this particular application, a link between rheological properties of the ink and shape evolution of deposited structures was established that is general to a wide variety of inks.

My fledgling research program is targeting the assembly of ordered structures from colloidal feedstock. One area is the refinement of the robotic deposition process to include printing 3-D lattice structures on arbitrary curved surfaces, 3-D composition grading, and reduction of feature size. Future work will include the adaptation of nanoparticle systems as feedstock and cementitious inks to produce hardened parts without sintering. Other areas of research will focus on self-assembly from colloidal suspensions, which requires stringent control of colloidal forces, surface chemistry, and processing.

Key outstanding areas relevant to this presentation:

There are several areas of opportunity for future research in this area of robotic deposition of ceramics. The first is engineering in nature and involves extending the capabilities of the deposition hardware and software. Currently the equipment can only print on planar surfaces and the software is limited in its ability to interpret 3-D input data (i.e., CAT scan). A second area is to better understand the dynamic processes involved in disrupting and reforming the gel structure of the feedstock as it flows through the deposition nozzle. Here, preventing phase separation due to clogging of nozzles, enabling rapid starting and stopping of the flow, and better understanding of the gel rheology impact on shape evolution will enable the assembly of far more intricate structures. This technology could also be a technique for the patterning of nanoparticles into 3-D assemblies with micrometer feature sizes. Chemically densified feedstock or low sintering temperature may make this technique more applicable to deposition of structures in locations where heat treatment is neither possible nor desired. Beyond refining the robotic deposition process, is the proliferation of applications of the 3-D structures. Four are obvious: 1. Improved piezoelectric ceramic and polymer composites for advanced transducers, 2. Biomedical applications such as bone scaffolds, 3. Periodic dielectric materials for photonic band gap structures, 4. Advanced fluid flow applications such as catalyst supports, microfluidic networks, filters, and static mixers. Perhaps other applications where ordered structures can replace ceramic foam structures will also be realized.

Selected publications for background information:

  1. Robocast Pb(Zr0.95Ti0.05)O3 Ceramic Monoliths and Composites", B.A. Tuttle, J.E. Smay, J. Cesarano III, J.A. Lewis, Journal of the American Ceramic Society 84 (4), 872-874, 2001 (http://www.ceramicjournal.org/issues/v84n4/toc.html)

  2. Colloidal Inks for Directed Assembly of 3-D Periodic Structures", J.E. Smay, J. Cesarano III, J.A. Lewis, Langmuir, 18(14), 5429-37

  3. Piezoelectric Properties of Periodic 3-X Type PZT-Polymer Composites", J.E. Smay, B.A. Tuttle, J. Cesarano III, J. A. Lewis, Journal of Applied Physics, (in review)

  4. Directed Colloidal Assembly of Mesoscale Periodic Structures", J.E. Smay, G, M. Gratson, J. Cesarano III, and J. A. Lewis, Advanced Materials, (in review)

Contact information of the speaker:

James E. Smay, Ph.D.
Assistant Professor
School of Chemical Engineering
Oklahoma State University
Stillwater, OK 74078

Phone: 405-744-3320
Fax: 405-744-6338

Email: smay@okstate.edu


STRUCTURE AND DYNAMICS AT Li-ION CATHODE/ELECTROLYTE INTERFACES

Richard L. Smith
Massachusetts Institute of Technology, Cambridge, MA

Synopsis of the presentation:

Interfaces are a critical component of Li-ion (and most other) battery systems. Since every Li+ cycled through a cell must ultimately traverse both electrode/electrolyte interfaces, the electronic and structural processes associated with interfacial Li+ exchange have the potential to impact, if not limit, device performance - particularly as bulk length scales are reduced. Furthermore, electrode and electrolyte degradation phenomena, which can limit performance as well as safety, are expected to initiate at the interfaces. Despite a general recognition of the importance of interfacial processes in Li-ion batteries, the interplay between the structure and properties of electrode, particularly cathode, interfaces remains poorly understood. Much of this can be attributed to the fact that we know very little about the structure of these interfaces or how they evolve with cycling. This derives both from neglect and from difficulties encountered in preparing and/or characterizing useful interfaces under realistic conditions.

In an effort to enhance our basic understanding of the structure and properties of cathodic Li-ion interfaces, we are using scanning probe microscopy (SPM) to characterize model transition metal oxide cathodes in situ, as they are cycled. This allows us to characterize interface structure and Li+ exchange in real-time on a local scale and, further, to correlate them directly with cell parameters (such as voltage and current density). The active particles used in conventional composite cathodes are modeled in a number of ways, including single crystals, thin films, and bulk polycrystals. This poster will focus on the electrochemical behaviors of MoO3 and V2O5, layered oxides of interest for 3-V Li-ion batteries and electrochromic devices. In addition to phase and microstructure evolution during cycling, our in situ observations provide insight into anisotropies in Li+ insertion and transport and the onsets of electrode degradation processes, such as fracture and dissolution. Based on these observations, we can advance "designs" for efficient and robust particle and thin film morphologies.

Key outstanding areas relevant to this presentation:

Under what conditions might we expect interfaces to dominate the performance of a Li-ion battery? (The answer to this question will surely likely depend on what we value in "performance".) How best to characterize and understand the interrelationships between interface and bulk structure and cell performance? (What tools and materials systems should we use?) If we do establish that interfaces control performance in a particular cell or system, what can we reasonably (i.e. economically) hope to do about it?

Selected publications for background information:

  1. M. Winter, J.O. Besenhard, M.E. Spahr, and P. Novak, Advanced Materials 10 725-763 (1998).

  2. S. Megahed and B. Scrosati, J. of Power Sources 51 79-104 (1994).

  3. E. Peled, in Lithium Batteries (J.-P. Gabano, ed.) Academic Press 43-72 (1983).

Contact information of the speaker

Richard L. Smith
Department of Materials Science and Engineering
Massachusetts Institute of Technology
77 Massachusetts Ave., Room 12-009
Cambridge, MA 02139

Phone: 617-452-2238
Fax: 617-258-6936

Email: smithrl@mit.edu
URL: http://web.mit.edu/smithrl/www/


THERMAL PROTECTION SYSTEMS, CERAMIC JOINTS, AND COATINGS FROM PRE-CERAMIC POLYMERS

Mairead Stackpoole
ELORET, NASA Ames Research Center, Moffett Field, CA

Synopsis of the presentation

Preceramic polymer processing routes offer many advantages over conventional ceramic processing. Advantages include being able to plastically form the part, form a ceramic material at low temperatures, form high purity microstructures which are tailorable depending on the property requirements. To date, the most successful use of these materials commercially is their use in making ceramic fibers and as a matrix material in ceramic composites. The main disadvantage of preceramic polymers is the large volume shrinkage observed during pyrolysis. Due to the large shrinkage, this approach has not been very a successful route for processing bulk dense ceramics. This has been partially alleviated by using reactive fillers (e.g. Ti, TiB2, TiSi2). These fillers will expand and compensate for the polymers shrinkage if the appropriate volume fraction of filler is present in a reactive atmosphere (e.g. NH3,CH4, N2).

In one of our studies for TPS applications, we have used an unfilled preceramic polymer processing route to make ceramic foams. This approach focuses on developing a novel fabrication technique for foams which may have potential as a thermal protection material. Open-cell ceramic foams were formed from the pyrolysis of pre-ceramic polymers at 1200°C in argon. In this system a sacrificial polyurethane was used as the blowing agent. In the future we plan to process foams using a filled approach where a sacrificial filler will be added to introduce controlled cell size. It is expected that each sacrificial filler or blowing agent will lead to a unique morphology. We have also investigated the potential of using precursor materials to reduce the scale of the porosity of current tile materials effectively reducing heat transport through the tile with little weight penalties.

Finally, we have also investigated preceramic polymer systems filled with reactive metals and intermetallics. When pyrolized in reactive environments these systems form in-situ composites with low shrinkage and porosity. We have demonstrated that this is a feasible approach to form refractory joints and coatings at low processing temperatures (< 1200°C). A critical thickness, below which crack free coatings and joints are obtained, has been determined. Ambient temperature and high temperature mechanical properties (strength and interfacial toughness at varying phase angles ) of the joints and coatings have been investigated. We have obtained high temperature joint strengths over 100MPa for both filled systems making this a very promising approach to join ceramic materials at lower temperatures while still maintaining good strengths up to 1100°C in an air atmosphere. As expected, we observed a strong effect of phase angle on interfacial toughness. Excellent high temperature mechanical properties were obtained for all systems tested.

This research is supported by NASA Ames Director's Discretionary Funds and NSF under Grant Number DMR 9257027

Key outstanding areas relevant to this presentation:

Precursor Development
To date pre-ceramic polymer development and applications have focused on Si based systems. There is a lot of opportunity for precursor development for other refractory systems. For example, our current programs are developing high temperature materials in the Hf, Zr and other high temperature material families (for monolithic or composite systems). The development of fibers and matrix precursors in these families of materials would have potential for use in many high temperature applications (HfC, ZrC HfO2 …)

Composite Precursor Development
The development of composite precursor compositions (e.g. HfO2/TiO2) with the ability of tailoring the thermal properties (e.g. CTE) depending on the various amounts of each phase present would be beneficial - for example as a universal material for coating/joining systems. Depending on the CTE of the substrate material it is possible to adjust the composition of the precursor system.

Understanding Microstructure/composition Development
It is necessary to have a fundamental understanding of microstructure/compositions obtained from preceramic polymer routes. A better understanding of thermodynamics, kinetics and phase transformations as a result of heat treatment is needed.


Graded Thermal Protection Systems
Development of graded systems (rigid insulation) allows for the processing of a more efficient material by grading the structure to meet the application needs. Current systems go through many different processing steps. Beneficial to have systems graded in terms of:

  • composition
  • pore architecture (size)
  • higher density at surface increasing impact resistance of rigid insulation
  • emittance of exterior material in tile (close to 1)
  • fundamental understanding of how microstructure composition effect emissivity

Polymer Derived Joints/Coatings
For joining/coating applications it is also necessary to have a good understanding of the adhesion of the coating/joint to the monolith in question. Types and quantities of reaction products formed at the interface need to be investigated. Also there is the issue of the formation of new phases when the system is in service and if these phases are detrimental to the adhesion properties.

Selected publications for background information

For background reading on TPS materials
A series of articles published in The American Ceramic Society Bulletin , 1981 , Volume: 60 , Number: 11 , starting with
"Space Shuttle - A New Ere In Transportation", Dunbar BJ
NASA, Lyndon B Johnson Space CTR, Houston, TX, 77058
The American Ceramic Society Bulletin, Page: 1180-1187


Background on ceramic foams from preceramic polymer routes
P. Colombo and M. Modesti. 1999. "Silicon oxycarbide ceramic foams from a
preceramic polymer." J.Am.Ceram.Soc., 82[3]:573-578


Background on reactive filler/preceramic polymer processing
Thermodynamics and microstructural development of ceramic composite formation by active filler-controlled pyrolysis (AFCOP)
Seibold, M.; Greil, P.
Tech. Univ., Hamburg-Harburg, Germany
Journal of the European Ceramic Society , vol.11, no.2 , Page: 105-13 , 1993
Language: English

Contact information of the speaker

Mairead Stackpoole
ELORET
Thermal Protection Materials and Systems Branch
NASA Ames Research Center
M/S 234-1
Moffett Field, CA 94035-1000

Phone: 650-604-6199
Fax: 650-604-0487

Email: mstackpoole@mail.arc.nasa.gov


EXPLORING THE ROLE OF NANOMETER SCALE ARCHITECTURE ON DEFORMATIONS IN PERIODIC SILICA/SURFACTANT COMPOSITES UNDER BOTH HYDROSTATIC COMPRESSION AND TENSILE LOADING

Sarah H. Tolbert
UCLA, Los Angeles, CA

Synopsis of the presentation

In this presentation we explore the unique structural properties of periodic surfactant-templated silicas and ordered mesoporous silicas. Our results indicate that under hydrostatic compression, these composites can be as stiff as bulk silica, but that deformations are more elastic. At modest pressures (up to ~4 GPa), small angle X-ray scattering is used to determine the volume compressibility. In the composites, this compressibility is found to be essentially identical to that of bulk vitreous silica despite the high organic fraction (> 60 volume%), suggesting that nanometer scale architecture can produce materials that are stiffer than the predictions of continuum theories. At higher pressures, deformations of the nanometer scale periodicity are observed, but unlike the pressure-induced distortions seen in bulk silica, these distortions are reversible upon release of pressure. Luminescence from probe molecules located within the pores indicates that the silica framework supports the applied load and that a more fluid environment exists within the pores, even at very high pressures. These results are unified by the results of high-pressure infrared spectroscopy. Modeling the peak shifts shows that at modest pressure, the local silica bonding distorts in much the same way that bulk silica distorts under pressure. At higher pressures (above 4 GPa), atomic scale distortions cease and are replaced by distortions on the nanometer length scale. These nanometer scale distortions appear to be more reversible than the atomic scale distortions that occur in bulk silica, thus explaining the unique combination of high stiffness at moderate pressures and good elasticity at high pressures. Tensile measurements on films of these composites support the conclusions stated above - remarkable elasticity is observed in these composities with measured strain-to-break values that are over 10 fold higher than those observed in bulk vitreous silica.

Key outstanding areas relevant to this presentation:

How does nanometer scale architecture combine with finite size effects to control the mechanical properties of periodic nanoscale ceramics? How do atomic scale deformations couple to deformations on longer periodic lengthscales, particularly in materials that are amorphous on the atomic scale?

Selected publications for background information

  1. Junjun Wu, Xiaoyang Liu, and Sarah H. Tolbert, "High-Pressure Stability in Ordered Mesoporous Silicas: Rigidity and Elasticity through Nanometer Scale Arches" , J. Phys. Chem. B, 104, 11837-11841, 2000.

  2. Junjun Wu, Liang Zhao, Eric L. Chronister and Sarah H. Tolbert, "Elasticity through Nanoscale Distortions in Periodic Surfactant-Templated Porous Silica under High Pressure", J. Phy. Chem. B, 106, 5613-5621, 2002.

  3. Junjun Wu, Mehdi M. Abu-Omar, and Sarah H. Tolbert, "Fluorescent Probes of the Molecular Environment within Mesostructured Silica/Surfactant Composites under High Pressure", Nano Letters, 1, 27-311, 2001.

Contact information of the speaker

Sarah Tolbert
Asst. Professor of Chemistry
Dept. of Chemistry and Biochemistry
UCLA
Los Angeles, CA 90095-1569

Phone: (310) 206-4767
FAX: (310) 206-4038

Email: tolbert@chem.ucla.edu
URL: http://www.chem.ucla.edu/dept/Faculty/tolbert/

 

Session Chair Contact Info

Ivar E. Reimanis
Associate Professor
Metallurgical and Materials Engineering Department
Colorado School of Mines
Golden, CO 80401
USA

Phone: 303-273-3549
Fax: 303-273-3057

email: reimanis@mines.edu
Web: www.mines.edu/academic/met/pe/faculty/reimanis.html


Poster Session

NASIM ALEM
Materials Science & Engineering
Northwestern University

Nanoscale Deformation and Fracture Behavior in Interfacial Microcomposites
Luke Brewer, Nasim Alem, Vinayak P. Dravid

Abstract: Directionally solidified eutectics (DSEs) present an excellent model system for probing the hierarchical influence of various microstructural elements on crack propagation and fracture properties of microcomposites. The well-defined aligned microstructure coupled with low-index high-symmetry crystallography of the phases allows for experimental analysis and modeling with consistency and with due consideration to various length-scales involved in the DSE system. 1-3 In addition, the excellent high temperature strength to weight ratio and the reasonably high creep resistance of DSEs of oxide systems lends itself to potential applications in aerospace technology and power generation systems. However, the low fracture toughness of these materials at room temperature has limited their widespread use as structural materials. To investigate the prevailing mechanisms associated with interfacial fracture and deformation behavior of DSEs, NixCo1-xO/ZrO2 has been chosen as a DSE model system. Diverse electron, x-ray and neutron analytical tools are used to determine the interface structure, chemistry, bonding, and residual stresses associated with the NixCo1-xO/ZrO2 system. Micro- and spatially resolved nano-indentation experiments are also performed to monitor changes in local mechanical behavior across DSE interfaces. NixCo1-xO/ZrO2 system shows no plastic deformation for x > 0.3, i.e. NiO-rich compositions. However addition of CoO in solid solution changes the interfacial fracture behavior of NixCo1-x/ZrO2 system towards enhanced plastic deformation within CoO, unidirectional interfacial delamination, and secondary cracking ahead of the crack-tip. This poster will present a working model describing all crack propagation behavior in this system. The model is derived from extensive experimental and analytical studies involving: interfacial structure, bonding and "toughness", residual stress tensor distribution, microstructural and crystallographic anisotropy, plasticity factors and strain hardening coefficients of the phases. The model adequately, albeit qualitatively, explains practically all experimental observations of complex crack propagation behavior and provides significant general clues about crack and deformation front propagation in microcomposite system

AMIR AVISHAI
Materials Engineering
Technion - Israel Institute of Technology

The Influence of Si-Ca Additions on Interface Structure and Chemistry in Cu-Al203 Composites
Amir Avishai and Wayne D. Kaplan

Abstract: Intergranular amorphous films are observed in many ceramic systems. Recently, such films were observed at metal ceramic interfaces (Cu-A1203). In this work the microstructure of Cu-A1203 composites was investigated using analytical and High Resolution TEM. Two different samples were prepared, with and without glass-forming additives. The samples containing glass additives formed glass pockets at the triple junctions as well as amorphous films at the Cu-A1203 interfaces. No amorphous phase was observed in the undoped sample, neither at the triple junctions nor at the interfaces although an excess of Ca and Si was measured at the A1203 grain boundaries. In the doped sample the Cu was found at triple junctions, grain boundaries, and as occluded particles within the alumina grains. No occluded particles were found in the glass-free sample. The results indicate a specific role of Ca and Si during Cu occlusion.

KAVAIPATTI R. BALASUBRAMANIAN
Materials Science & Engineering
Carnegie Mellon University

Hexagonal GdMn03 as a Thin Film via Pulsed Laser Deposition
K.R. Balasubramanian and Paul Salvador

Abstract: The rare-earth manganates, RE Mn03, crystallize in 2 different structures: the stable form for the larger rare-earth manganates (RE = La, Ce, Pr, Nd, Sm, Gd, Tb) is orthorhombic ( Space Group: Pnma). while the stable form for the smaller rare-earth manganates (RE = Ho, Er, Tin, Yb, Lu, Y and Dy) is hexagonal (Space Group: P63cm). The emphasis of this poster will be on the stabilization of metastable hexagonal GdMn03 as a thin film, and these results will be compared to those obtained for YMn03. All the films were synthesized via Pulsed Laser Deposition (PI.D) on different substrates, while the remaining deposition conditions were held at fixed values. The choice and orientation of the substrate determines the strain and interfacial energies of the growing film. thus affecting the phase selection. To differentiate the effects of interfacial energy and strain energy, we deposited YMn03 on SrTi03(l 11) and Pt(l 11) - a ceramic and a metal with similar lattice parameters. YMn03 grew in it's metastable orthorhombic form on SrTi03(l 11) and in it's stable hexagonal form on Pt(l 11). On Mg0(l 11) crystals, which have been used to grow (OOl)-oriented hexagonal YMn03, a mixture of orthorhombic and (001)-oriented hexagonal GdMn03 was obtained. The best films of phase-pure (OOl)-oriented hexagonal GdMn03 were obtained on those substrates with a buffer layer of YMn03 (Pt(l 11) and Mg0(l 11)). Finally, to demonstrate that interfacial energy also predominates the phase selection of these metastable hexagonal compounds, we developed polycrystalline substrates of YMn03 using normal ceramic processing techniques. Phase-pure hexagonal GdMn03 films grew on these polycrystalline substrates. We will discuss the use of these polycrystalline substrates for the growth of other new materials.

CATHERINE M. BISHOP
Materials Science & Engineering
Massachusetts Institute of Technology

A Phase Field Model of Intergranular Glassy Films
C.M. Bishop and W.C. Carter

Abstract: The morphology of intergranular glassy films in ceramics is determined by the thermo-dynamic boundary conditions on the material and by the geometry of the boundary. A phase field model that allows the exploration of these relationships is presented. The equilibrium fields that solve the one-dimensional variational problem are calculated and these results are confirmed by computer simulation..

MANUEL E. BRITO
Ceramics Research Institute
Natl' Inst. AIST, Nagoya, JAPAN

Porous Alumina: A Different Story Via TEM
Manuel E. Brito, M. C. Valecillos* and N. Kondo*
* Synergy Materials Research Center, Natl' Inst. AIST, Nagoya, JAPAN

Abstract: Detailed studies "ad-hoc" of porous ceramics by transmission electron microscopy (TEM) are hardly found in the available literature. Among porous ceramics, those produced by partial sintering are of technological and economic importance. Early stages of sintering, where neck growth occurs, should be understood in detail to take maximum advantage of it in the processing of porous materials. Here, the microstructural evolution of alumina is analyzed by TEM and related analytical techniques to clarify the role of localized plastic deformation (a role till now completely ignored) in the evolution of necks. For such a purpose, alumina powders were cold isostatic pressed under different conditions followed by firing under "mild" heating schedules.

KRISTEN BROSNAN
Penn State University

Microwave Sintering of Alumina Parts
Kristen Brosnan, Gary L. Messing, and Dinesh K. Agrawal

Abstract: Commercial green tubes of alumina (~17 mm length, ~9 mm inner diameter, and ~11 mm outer diameter) were used to study the sintering kinetics and microstructural evolution under conventional and microwave heating (at 2.45 GHz). Temperature during microwave heating was measured with an infrared pyrometer and was calibrated to +/- 10°C. With no hold at sintering temperature, microwave sintered samples reached 98% TD at 1400°C, ~200°C lower than conventionally sintered samples to the same density. Tube samples microwave sintered to 98% TD at 1200°C in 120 minutes, however the conventionally sintered sample were only 49% TD after 1000 minutes. The activation energy for microwave sintering was 85 kJ/mol, whereas conventionally sintered samples activation energy was 520 kJ/mol. The exact mechanism for the lower activation energy for microwave sintering can not be determined from the results of this study, but enhanced diffusion may not be solely responsible. Grain growth in both conventional and microwave sintered tubes was found to be similar. It is concluded that microwave sintering can be used to uniformly sinter commercial alumina parts.

JUN CAI
Department of Chemistry
University of Connecticut

Syntheses and Applications of Nanosize Perovskite Ceramics for High Temperature Hydrogen Purification
Jun Cai1, Francis S. Galasso1, H. Russell Kunz2, James M. Fenton2
1. Chemistry, University of Connecticut, 2. Chemical Engineering, University of Connecticut

Abstract: Perovskite ceramic membranes have been successfully fabricated by a variety of preparation methods to study their electronic and ionic conductivities for high temperature hydrogen purification in fuel cell applications. Solid state reaction, co-precipitation, sol-gel, and microemulsion methods were used to prepare pure-phase and transition-metal-doped perovskite BaCeO3 powders to study their effects on the particle size of powders and the electronic and ionic conductivities of membranes. Perovskite powders were ground and pressed to form ceramic pellets. The pellets were sintered at 1500 oC to form dense ceramic membranes, which were used for electronic and ionic conductivity studies. Various transition metal dopants such as Gd3+, Nd3+, and Mn2+/3+/4+ have been used to increase the oxygen vacancies in perovskite membranes in order to increase the electronic and ionic conductivities. Because all the reactant materials were homogeneously mixed in solutions in co-precipitation, sol-gel, and microemulsion syntheses, perovskites were formed at 900 oC, at least 200 oC lower than the calcination temperature required for solid state preparations. The pH of the reactant solutions has shown to greatly affect the phase transformation and particle size of perovskites. Microemulsion syntheses produced perovskite powders with the smallest particle size among these methods. The particle size of perovskites formed has been as small as 40 nm even after calcination. The electronic conductivity of perovskite membranes has been greatly enhanced by doping and it increased with the increasing temperature. A high temperature electronic and protonic conductivity measurement system has been built to study the effect of doping and particle size on the high temperature hydrogen purification ability of perovskite membranes in a hydrogen atmosphere.

JIANGLONG CHEN
Department of Materials Science and Engineering, Massachusetts Institute of Technology

Influence of Microstructure on the Response ofBi2Mo3012 to Alcohols
Jianglong Chen, Richard L. Smith

Abstract: Bismuth molybdate are widely used as catalysts for the partial oxidation of hydrocarbons, for example the oxidation of propene to acrolien, and have also been proposed for conductance-type gas sensor applications. Because the sensory response of phases in the Bi203-Mo03 system are generally based on bulk conductance changes, their response is virtually insensitive to humidity, unlike more traditional semiconducting gas sensors, such as Sn02 and ZnO. Very little is known, however, about the influence of microstructure on the electrical or sensory behavior of the bismuth molybdates. In this poster, we will present the results of experiments designed to probe the influence of both surface and bulk microstructure (including grain size, porosity, and surface morphology) on the sensory properties ofBi2Mo3012.

TAMMY P. CHOU
Materials Science and Engineering
University of Washington

Nanorods Of Various Oxides And Hierarchically-Structured Mesoporous Silica By Sol Electrophoresis
Tammy P. Chou, Steven J. Limmer, and Guozhong Cao

Abstract: Ceramic oxide materials at the nano-scale have recently gained considerable attention for use in optical applications. Much interest into the tunable functionality of these small-scale optical materials has been the focus for possible use in lasers, light filters, sensors, detectors, solar cells, and photocatalysis. We present a study of the formation of nanorods of various oxide ceramics and hierarchically-structured mesoporous silica by means of template-based growth involving the combination of sol-gel processing and electrophoretic deposition. Both single metal oxide (TiO2, SiO2) and complex oxide (BaTiO3, Sr2Nb2O7, Pb(Zr0.52Ti0.48)O3) nanorods, as well as mesoporous silica nanorods with ordered pore structure, have been grown using this method. Various oxide nanorods, approximately 100-200 nanometers in diameter and 10 microns in length, with uniform size and near unidirectional alignment was grown. Desired stoichiometric chemical composition and crystal structure of the oxide nanorods was readily achieved through appropriate sol preparation and heat treatment for crystallization and densification. By tuning the surfaces of these nanomaterials, through self-assembly of dye molecules or metal particles, the functionality of these nanorod structures could be tailored accordingly.

CHRISTOPHER W. DEEB
Materials Science and Engineering
Case Western Reserve University

Solid-State Formation of Ni Silicide Contacts to SiC at Low Temperatures
C. Deeb and A. H. Heuer

Abstract: Low resistance, ohmic contacts to n-type 6H-SiC are formed using the solid-state reaction between a sacrificial silicon layer and a sputter deposited Ni layer. The reaction temperature used in this work is 300 C. Comparison of the reaction between Ni and both sputter deposited Si and low pressure chemical vapor deposited (LPCVD) Si has been performed using transmission electron microscopy. Contact resistivity has been measured to be in the 10-4 ?cm2 range using circular TLM structures. This compares well with standard Ni contacts which require annealing at temperatures in excess of 800 C for practical operation.

R. PETER DILLON
Materials Science and Engineering
University of California, Irvine

Superplasticity in 8 mol% Y2O3 Cubic Stabilized ZrO2 with Intergranular Silica
R. Peter Dillon and Martha Mecartney

Abstract: The potential to net shape form components using superplastic forming in ceramic materials has gained interest since superplasticity was reported in yttria tetragonal zirconia polycrystals (Y-TZP) in 1986. The primary requirements for high temperature superplasticity in ceramics are a stable fine grain size and grain boundary sliding with limited grain separation (cavitation) during high temperature deformation. Research in our group has shown that incorporating a viscous second phase, such as silica, allows superplastic behavior in a ceramic that has not traditionally exhibited superplasticity. This poster will demonstrate that significant deformation in 8 mol% Y203 cubic stabilized ZrO2 (8Y-CSZ) can be achieved by the addition of a silica intergranular phase. This material can exhibit deformation over 500% in compression and over 500% elongation in tension at temperatures from 1400 to 1500C. The role of the intergranular phase limiting grain growth during deformation and how the intergranular phase assists in grain boundary sliding will be discussed.

VADIM A DROZD
Kiev Taras Shevchenko University
Kiev, Ukraine

Synthesis and Resistivity of Polycrystalline Srl-x Kx Pb03-y Solid Solutions
Vadim Drozd, Alexander Gabovich, Marek Pekala, Valery Boychuk, Dmitry P. Moiseev, Sergey Nediiko

Abstract: New ceramics of Srl-xKxPb03-y with x = 0, 0.05, 0.1, 0.15 and 0.2 were synthesized and analyzed. Temperature (T) variations of resistivity (R) and thermopower (S) were measured for 20 K < T < 300 K. For low T thermal resistivity coefficients dR/dT for all compositions were found to be negative, which suggests localization of current carriers or the appearance of the dielectric gap in the electron spectrum. The analysis of the dependences R(T) shows that the electrical conduction has at least a substantial contribution from the tunneling processes at grain boundaries. The thermoelectric power S is negative for all compositions and for all T, thus indicating the electron-like conduction. The collection of data demonstrates that the parent substance SrPb03/nis on the verge of the metal-insulator transition and different kinds of doping may substantially change transport properties and a degree of current carrier degeneracy. The system seems to be promising as a building block for new superconducting families.

JENS EICHLER
Materials Science
Technische Universitat Darmstadt

Mechanical Properties Of Nanocrystalline Zirconia
J. Eichler, U. Eisele, J. Rodel

Abstract: The influences of grain size and yttria dopant content on the crack tip toughness and R-curve behavior of nanocrystalline zirconia were studied. No relevant literature is available on how the mechanical properties will change down to lOOnm and if the models for microcrystalline materials are still applicable. R-curves were obtained by measuring 0.8mm thick CT-samples in order to investigate the effect of transformation toughening. The onset of the R-curves were compared with KO-values obtained by CTOD measurements on cracks caused by vickers indentation. For nanocrystalline zirconia both measurements gave a KO of 2.2 MPa.ml/2 independent of the dopant content. X-ray measurements and investigations in order to get the height of the process zone complement the other studies.

GEOFF E. FAIR
Materials Department
University of California, Santa Barbara

Processing of Ceramic Composites with Three-Dimensional Architectures Designed to Produce a Threshold Strength
Geoff E. Fair and Fred F. Lange

Abstract: Threshold strength behavior has recently been observed in ceramic laminates utilizing thin compressive layers. Our work focuses on developing 3D architectures of thin compressive layers to produce composites with isotropic mechanical properties. Ceramic microspheres are produced by drying aqueous slurry droplets with an immiscible hygroscopic liquid while carefully controlling the interparticle pair potential. Microspheres are coated using spouted bed technology in which the coating is applied by atomizing the coating slurry into an air stream suspending the particles. The coated spheres are reconstituted with water to a plastic state and consolidated into composite bodies using both uniaxial and isotatic pressing techniques.

ROGER FRENCH
DuPont Co. Central Research
Wilmington, Delaware

London Dispersion Forces and Full Spectral Hamaker Coefficients for Nanostructured Amorphous Films with Multilayer or Graded Structures
Roger H. French1, Lin K. Denoyer2, V. Adrian Parsegian3, Rudolf Podgornik3
1. DuPont Co. Central Research, E356-384 Exp. Sta. Wilmington DE 19880
2. Deconvolution and Entropy Consulting, 755 Snyder Hill Rd, Ithaca NY 14856
3. National Institute of Health Laboratory of Physical and Structural Biology, Section on Molecular Biophysics. Bethesda MD 20892.

Abstract: London dispersion forces1 play a role in interface and surface energies, wetting, surficial and interfacial films, flocculation of colloidal systems, force microscopy and other physical phenomena. These forces are represented by the Hamaker coefficient (A), which is calculated directly from the optical properties and electronic structure using the London dispersion spectra and Lifshitz theory. Previously Hamaker coefficients were calculated for simple multilayer structures of 3 or 5 materials in configurations such as 1|2|1, 1|2|3 or 1|2|3|2|1. We have now been able to generalize the Lifshitz calculations, using full spectral data and spatially varying data, for multilayer configurations with arbitrary numbers of layers. These calculations fully account for the role of retardation and the speed of light which can become important when layer thickness increases, as for example in surficial films. The variational pathway for the thermodynamic free energy calculation is then defined by designating the thickness of one of the layers as variable. This approach allows one to consider, from the point of view of the London dispersion interaction, the relative stability to variation of a multilayer interface in which some layers may want to thicken (wet) while other layers might want to thin (dewet) if allowed to proceed to thermodynamic equilibrium. This work was partially funded by NSF Award DMR-0010062 in cooperation with EU Commission Contract G5RD-CT-2001-00586

SUSAN GALAL YOUSEF
Darmstadt University of Technology

Microcracking in alumina due to anisotropic thermal expansion in experiment and simulation
S. Gala! Yousef, J. Roedel, A. Zimmermann

Abstract: The effect of microcracking upon cooling was studied in alumina as a function of grain size experimentally and by FEM simulation. MgO-doped alumina samples in a grain size range between 10 micrometer and 99 micrometer were prepared. The onset of microcracking was experimentally analysed by measuring the temperature dependent Young's modulus, thermal diffusivity and dilatometric measurements. Studies of temperature dependent acoustic emission are in preparation. With an object-oriented finite element code (OOF, NIST) the accumulated stress after cooling from the fabrication temperature was simulated, the microcrack initiation was calculated using a Griffith like fracture criterion. This work presents a first attempt of a comparison between simulation and experimental results.

EDWIN GARCIA
Massachusetts Institute of Technology

Microstructural Design of Rechargeable Batteries
Edwin Garcia, Catherine M. Bishop, W. Craig Carter, Stephen A. Langer, D Pimpa LImthongkul, Yet-Ming Chiang

Abstract: The properties of rechargeable lithium ion batteries are determined by the electrochemical and kinetic properties of their constituent materials as well as their underlying microstructure. For instance, microstructural parameters such as lithium manganese oxide particle volume fraction and particle size distribution affect the macroscopic power and energy density of the system. Prediction of macroscopic response requires a model that incorporates the details of the microscopic arrangement of materials and treats pertinent spatial and crystallographic aspects of microstructure. Furthermore, models should account for coupled material effects such as stress development and local concentration changes. We have developed a method that uses microscopic information and constitutive material properties to calculate the macroscopic response of rechargeable lithium ion batteries. Previous attempts of incorporating microstructural effects on the properties of batteries have used mean-field approaches; such calculations will not capture potentially important effects such as localized electric shielding, stress development, or heat dissipation. The technique is demonstrated for a typical lithium ion battery microstructure and demonstrates the beneficial effect of microstructural design on the compromise between power density and capacity.

EDWIN GARCIA
Massachusetts Institute of Technology

The Effect of Crystallographic Texture on Piezoelectric Ceramics
Edwin Garcia, W. Craig Carter, Stephen A. Langer

Abstract: The effect of Crystallographic texture on the macroscopic piezoelectric response of ceramic PZN-PT and Barium Titanate is modeled and calculated for polycrystalline microstructures. The model consists of an assembly of grains, each poled in one its crystallographically equivalent "soft" directions. The orientation of each grain is randomly chosen from a texture orientation distribution-a modified March-Dollase distribution of the c-axis of PZN-PT and Barium Titanate. The March-Dollase parameters are varied and are used to generate a set of microstructural instances. The macroscopic response of each set is used to develop statistical inferences about microstructural behaviour as a function of texture. In both PZN-PT and Barium Titanate, the maximum macroscopic piezoelectric response in a specific sample orientation is observed for a slightly untextured polycrystal. The optimal texture is determined by comparing the coefficients against the corresponding single crystal piezoelectric coefficient. The effect of grain size versus sample size is also considered as a statistical sampling of the variation of response within a polycrystalline microstructure; results show that variations of the macroscopic response is a decreasing function of the ratio (sample size)/(grain size). The microscopic distribution of polarization and elastic energy density are calculated and their correlated effects on macroscopic response is discussed.

ROSARIO A. GERHARDT
Materials Science and Engineering
Georgia Institute of Technology

Frequency Dependence And Percolation Behavior Of Multiphase Materials
Rosario Gerhardt

Abstract: Ceramic materials can be considered to be multiphase as the presence of porosity and grain boundary layers is common and can result in electrical responses, which are different from the response of the bulk grains. To detect electrical inhomogeneities, it is desirable to use ac measurements because dc measurements are usually dominated by the electrical response of the most interconnected path, which is not necessarily the path of least resistance. On the other hand, too high a frequency or too high a voltage can also result in tunneling effects. Composites containing mixtures of insulating and conducting phases will be used as examples. At low volume fractions of the added second phase, the behavior is found to be dominated by the matrix material while interconnectivity dominates in the cross-over (percolation) region. Transformation of the impedance data into other dielectric formalisms is extremely useful for identifying differences between similar samples with different microstructures, especially in the cross-over region. This type of analysis can be extended to include many ceramic materials such as solid electrolytes for fuel cells and ferroelectric materials for various applications. Developing an understanding of these effects in a given material system will permit characterization of their microstructure in a non-destructive way.
* Funded in part by NSF under DMR-0076153

EDWARD P GORZKOWSKI
Materials Science and Engineering
Lehigh University

Effects of lnterfacial Chemistry on Single Crystal Growth of PMN-PT
Edward P Gorzkowski, P.T. King, A. M. Scotch, D.J. Rockosi, M. P. Harmer, and H. M. Chan

Abstract: Single crystals ofPb(Mgl/3 Nb2/3)03 - 35 mol % PbTi03 [PMN-35PT] have been grown using the Seeded Polycrystal Conversion (SPC) process. Prior work has shown that chemistry and volume fraction of second phase additions are two factors that can control the single crystal growth rate in this process. The current work focuses on characterizing the liquid film composition at key interfaces (e.g. single crystal/matrix interface) during the firing/growth cycle. Analysis of these interfaces is expected to provide an understanding of the underlying mechanisms controlling single crystal and matrix grain growth. Specific boundaries were selected for characterization and prepared for STEM analysis using a dual-beam focused ion beam (FIB) instrument. The interfacial chemistry was characterized using high-resolution analytical electron microscopy (AEM). The viability and application of measuring oxygen content directly in the presence of heavy elements using the Zeta factor approach will be presented.

GREGORY M. GRATSON
Materials Science and Engineering
University of Illinois, Urbana

Directed Assembly of Three Dimensional Periodic Ceramics
Gregory M. Gratson, Robert F. Shepherd, James E. Smay, and Jennifer A. Lewis

Abstract: Mesoscale periodic structures were fabricated via robotic deposition of concentrated colloidal gels. During this directed assembly process, a concentrated colloidal gel-based "ink" (Phi ~ 0.5) is extruded through a cylindrical nozzle (diameter ~ 100 to 1000 micron) to architect complex, 3-D structures in a layer-by-layer build sequence. We have studied the rheological properties (e.g., G' and ty) of inks with varying gel strength, colloid volume fraction, and particle size and investigated these effects on this directed assembly process. Currently, we are exploring new ink designs in order to fabricate structures at smaller length scales (~ 10 micron or less). Such structures may find application as functional ceramics, composites, tissue engineering scaffolds, or photonic band gap materials.

YAMATO HAYASHI
ISIR, Osaka University

Fabrication Of Metal Nano-Particles Supported Materials By Ultrasonic Shock Wave
Yamato Hayashi*, Tohru Sekino, Koichi Niihara

Abstract: In general, the properties of specific energy source determine the course of a chemical reaction. The ultrasonic irradiation differs from traditional energy sources in duration, pressure, and energy per molecule, and it is a unique means on the interaction between energy and matter. It is well known that the chemical reactions which take place under conventional conditions can be accelerated by ultrasonic irradiation. In this study, the process of nano-sized metal deposition on various kinds of materials were investigated for ultrasonic shock wave system at room temperature. By choosing suitable conditions, it is reasonable to expect that these simple nanochemical processes can be extended to obtain nano-sized metal particles from metal oxide. Thus applications by using these reactions were investigated to prepare the nano-sized metal particles on various materials at ecology, and mechanisms were investigated.

PHILIP M. HUSEMAN
Materials Science & Engineering
Ohio State University

Fabrication Of Homogeneous, Dense, Near Net-Shaped Mgo/Fe-Si Composites By The Displacive Compensation Of Porosity Within Colloidal Filtration Compacts
Philip M. Huseman, Kenneth H. Sandhage, and Henk Verweij

Abstract: Fe3Si/MgO composites are expected to exhibit an attractive combination of properties (e.g., excellent resistance to high temperature corrosion, thermal cycling, and creep). Of particular interest for thermal cycling applications is the close match in the coefficients of thermal expansion between Fe3Si and MgO. Furthermore, the fabrication of such composites with sub-micron phases is expected to result in improved mechanical performance. In order to produce dense Fe3Si/MgO composites with the desired (fine, uniform) phase distributions and in complex shapes, a hybrid preparation route has been developed that merges the attractive features of colloidal processing with those of near net-shape reaction processing. Porous, shaped compacts comprised of well-dispersed, homogeneous, isometric SiO2 and Fe2O3 precursor particles were first prepared. Monodispersed Fe2O3 and SiO2 particles were mixed to yield colloidally stable dispersions. The dispersions were then filtered and lightly sintered at 1100°C. Magnesium gas was then allowed to infiltrate and react with the rigid compacts at 900°C to produce near net-shaped Fe3Si/MgO composites. The conversion of a mixture of SiO2 and Fe2O3 into a mixture of MgO and Fe3Si results in a volume expansion that can fill the pores within the porous compacts (i.e., reaction-induced densification without sintering). Because the preforms remain rigid during such reaction, the final, dense composites retain the shape of the starting preforms.

JACOB L. JONES
Materials Engineering
Purdue University

Quantifying Texture in Piezoelectric Bismuth Titanate
Jacob L. Jones, Keith J. Bowman, and Elliott B. Slamovich

Abstract: Quantifying orientation in strongly anisotropic bismuth titanate processed via tape casting is critical to understanding properties. Prior methods concentrating on conventional diffraction pattern peak intensity comparison are insufficient for complete description of non-axisymmetric symmetries. When poled in the most efficient poling direction for these devices, the symmetry is truly orthorhombic and orientation analysis in this poling direction has not been considered. Methods displayed in this poster include the use of an area detector to generate pole figures and the calculation of a complete orientation distribution function. Comparison with traditional powder diffractometry methods are given.

EVA JUD
ETH Zurich
Zurich, Switzerland

What is "Activated" Sintering?
Eva Jud*, Christoph Huwiler and Ludwig J. Gauckler

Abstract: The term "activated sintering" is used when a material sinters at unusual low temperature with unusual high sintering rates to full density due to the aid of a second minor phase. Many results of examples exist in literature for this phenomenon including metallic and ceramic two phase systems. We report the sintering characteristics and grain growth of CeO2 solid solutions (ss) with minor amounts of transition metal oxides at temperatures as low as 900°C arising in fully dense material with a grain size of <100nm. The grain boundaries consist of 1-3 nm thick amorphous material when sintered at low temperatures for short time. The analysis of the sintering process using Herring's scaling-law reveals that densification occurs predominantly via grain boundary diffusion whereas the densification of undoped CeO2 ss is governed by both, grain boundary as well as volume diffusion. Grain growth in the later stage of sintering at low sintering temperatures is extremely slow in doped materials whereas normal third stage grain growth prevails in undoped material. We used models proposed by Johnson for "activated" sintering and Luo for the stability of amorphous grain boundary films to explain our observations

SERGEI V. KALININ
University of Pennsylvania

Scanning Impedance Microscopy/Nanoimpedance Spectroscopy: Frequency Dependent Transport At Interfaces
Sergei V. Kalinin, Rui Shao, and Dawn A. Bonnell

Abstract: The progress in micro- and nanoelectronics necessitates an understanding of the structure and properties of materials on the local level. In recent years, scanning probe techniques have been used to measure local dc or ac transport down to the nanometer scale. The paradigms for the current and potential sensitive SPM measurements of local ac and dc transport properties are described, including Scanning Impedance Microscopy - a novel microscopic technique for the measurement of local electronic properties. The frequency dependence of transport across bicrystal grain boundaries and metal/silicon diode interfaces yields local resistance, capacitance, and relaxation times associated with interfacial processes. The tip/surface response functions in the limits of high and low frequency are derived, from which measurement independent properties can be obtained. To access the local properties of heterogeneous systems, the AFM tip is used as a moving probe of conventional impedance spectroscopy. This technique, referred to as nanoimpedance spectroscopy, is applied to the characterization of the local properties of several model nanostructures.

Field Induced Dielectric Constant Variation At Interfaces
S.V. Kalinin, G. Duscher* and D.A. Bonnell
(*North Carolina State University)

Abstract: In order to investigate fundamental processes involved in transport across interfaces in transition metal oxides, we have examined a series of SrTiO3 bicrystals with controlled misorientation. High-resolution transmission electron microscopy and energy loss near edge structure have confirmed the atomic structures of the interfaces and provided some information about local electronic structures at the interfaces. A variety of Scanning Probe based measurements of local transport characterizes room temperature properties. Temperature dependent electronic transport measurements have been made in the range of 100 to 400 K. Specifically, four probe resistance measurements and impedance spectroscopy were performed in this temperature range. These results, particularly those from the low temperature measurements, suggest that the dielectric constant in the vicinity of the grain boundary differs from that of the bulk. This phenomenon has not previously been observed and is unexpected in the context of current models. The basis of this behavior will be speculated.

Defect Mediated Transport In Molecular Devices
Sergei V. Kalinin, Marcus Freitag, A.T. Johnson, and Dawn A. Bonnell

Abstract: Defects and proximity effects will play a crucial and perhaps limiting role in the behavior of nanoscale functional devices. An understanding of these issues requires knowledge of the local electronic structures of individual defects. We have developed Scanning Impedance Microscopy (SIM) in which a probe tip acts simultaneously as a local gate and an electrostatic probe of local potential to yield frequency dependent transport properties. When used in conjunction with Scanning Gate Microscopy (SGM), electronic structural information about individual defects is obtained. This will be illustrated for 1-D transport along a wire, specifically through organic nanowires and semiconducting single-wall carbon nanotubes. In the latter case, the perturbation of the valence band edge at the defect is quantified from a defect 'turn on' voltage. A relation between the magnitude of the local perturbation and the strength of the defect in terms of transport resistance is derived. Ultimately nanosized wires will need to be integrated into complex systems through electrical contacts. The potential impact of proximity effects will be illustrated with measurements of size dependent contact potential of metallic clusters on substrates.

WAYNE D. KAPLAN
Materials Engineering
Technion - Israel Institute of Technology

Atomistic Study of Structural Correlations and Wetting Behavior at a Model Metal-Ceramic Interface
Wayne D. Kaplan

Abstract: The wetting properties of liquid metals on solid ceramics are important in a variety of applications. The microscopic correlations between the structure in the solid and the structure in the liquid near the interface, and how they may affect the macroscopic phenomenon of wetting, have not been fully addressed. Historically, this stems from the technical difficulties in experimentally accessing the structure of an interface between a solid and a liquid. Atomistic simulations offer direct access to the local structure at the interface. In this study a model system for a generic solid-liquid metal heterophase interface is introduced. The solid is assumed to be composed of static atoms positioned in an ideal lattice, and the liquid metal is introduced adjacent to several different terminating planes of the solid. Molecular dynamics is applied to study the structure in the liquid at the interface and wetting behavior as a function of different crystallographic orientations and at different temperatures above the melting point of the metal. It is found that the liquid exhibits ordering both perpendicular and parallel to the interface. In the perpendicular direction, the order is characterized by density oscillations, which decay with distance from the interface. The decay distance is dependent on the structure of the solid and the properties of the liquid. If good wetting exists between the liquid and the solid, layering is found to exist even when no in-plane order is present in the liquid. Correlations between the simulated model system and wetting of alumina by liquid Al will be presented.

MAXIM KELMAN
Materials Science & Engineering
Stanford University

Effect Of Thin Film Stress On Structural And Electrical Properties Of PZT Thin Films
Maxim B. Kelman, Paul C. McIntyre, Bryan C. Hendrix, Steven M. Bilodeau, Jeffrey F. Roeder, Sean Brennan, Alexei Gruverman

Abstract: We have investigated the structural and electrical properties of Pb(Zr0.35Ti0.65)O3 thin films of thickness from 700Å to 4000Å. Using high-resolution x-ray diffraction, electron backscatter diffraction and electrical measurements, we have observed that the thinnest as-deposited PZT films of 1000Å and less are rhombohedral, while the thicker films are partially tetragonal and partially rhombohedral. X-ray depth profiling was used to show that thicker as-deposited PZT films are tetragonal at the surface and rhombohedral at the substrate interface. Piezoresponse imaging was used to show that in the as-deposited PZT films, each grain contains a single ferroelastic domain. Relative volume fractions of the tetragonal and rhombohedral phases change as a result of post-deposition annealing treatment. The volume fraction of the rhombohedral phase increases for intermediate temperature (~400ºC) anneals and decreases for high temperature anneals (T>500ºC). The changes in relative volume fractions of the tetragonal and rhombohedral phases affect the coercive field, which increases with intermediate temperature anneals and decreases for high temperature anneals. Wafer curvature and x-ray diffraction stress measurements showed that the observed structure of the PZT is consistent with the theoretically predicted stress-induced phase transformation from the equilibrium tetragonal into the rhombohedral phase.

RYAN KERSHNER
Department of Materials Science and Engineering
Massachusetts Institute of Technology

Electrophoretic Assembly of Micron Scale Silica Particles Using Patterned Microelectrodes
Ryan J. Kershner and Michael J. Cima

Abstract: A system of noble metal microelectrodes was prepared by lithographic patterning on a sapphire substrate. The electrodes were used to manipulate micron scale ceramic particles in-plane. The particles were imaged in transmission using an inverted metallurgical microscope focused on the plane of interest. The use of a digital video system allowed the real time motion and packing of particles at the electrodes to be observed directly during application of a DC field. The particle motion was characterized as a function of field strength, pH, and ionic strength of the background electrolyte. Particles were also seen to adhere to the sapphire substrate near the electrodes during application of the field. A technique for tracking the two dimensional stochastic motion of particles settled on the substrate was developed and used to characterize the adhesion as a function of pH and ionic strength. Electrokinetic measurements for the particles and substrate were used as inputs to a dissimilar surface charge interaction model. These experiments are compared with a similar assembly process of silica particles using electrodes patterned on a quartz substrate.

JOHN KIEFFER
Materials Science and Engineering
University of Michigan

Phase Transformation and Structural Disorder in Cristobalite Silica

L. Huang and J. Kieffer

Abstract: still to come

UNGSOO KIM
Whiteware Research Center
NYSCC at Alfred University

PVA Binder Migration via Polymeric Interactions
Ungsoo Kim and William Carty

Abstract: Interactions between polymeric additives used for spray drying process substantially influence the properties of polymers and can adversely affect the properties of dry pressed body. Flory-Huggins calculations predict that the interaction between polymers in aqueous solution results in either a homogeneous or phase-separated solution depending on the functional groups and chain length of polymers. Light scattering and optical microscopy studies for polymer mixtures confirm these results. PVA can be stained to determine its location within the spray dried granule to ascertain the effect of other polymers (dispersants and plasticizers) on binder migration. Polymer systems have been identified that reduce binder migration, potentially eliminating case-hardening in spray dried granules and the subsequent problems observed during compaction.

MAKSIM V. KIREITSEU
Institute of Machine Reliability
Minsk, Belarus

Modeling The Kinetic Of Micro Plasmic Oxidizing Technology Under Pulse Current Regimes
Sergey Yerakhavets, Dr. Maksim Kireitseu, V. Basenuk

Abstract: A model is presented for the micro plasmic oxidizing of aluminum or its alloy. The model is based on the space-charge-limited drift of negative oxygen ions through the growing oxide film to react at the aluminum dioxide interface. In the initial linear growth region, the supply of ions from the plasma determines the growth, whilst for longer periods the drift of ions through the oxide gives rise to parabolic growth kinetics. The theory is consistent with the lack of orientation dependence observed for the plasma oxidation of AI. It is applicable over the whole of the growth kinetics, for oxidizing in both pulse and periodic alternating current modes. The dependence of current and voltage with time during the process may also be predicted. The theory is found to be applicable to oxide growth occurring in micro arc plasmic oxidizing. The relevant validity of the model is grounded through mechanical characterization of obtained alumina-coated samples.

DMITRI O. KLENOV
Materials Department
University of California, Santa Barbara

Studies Of Oxygen Vacancies In Epitaxial La0.5Sr0.5CoO3-D Thin Films
D.O. Klenov*, W. Donner**, A.J. Jacobson***, S. Stemmer*
* Dept of Materials, University of California, Santa Barbara; ** Dept of Physics, University of Houston; *** Dept of Chemistry, University of Houston

Abstract: Mixed ionic-electronic conductors with the perovskite structure, such as La0.5Sr0.5CoO3-d (LSCO) are of interest for oxygen transport membranes, electrode for solid oxide fuel cells and as oxygen sensor because of their high electronic and oxygen ionic conductivity. Thin films of these materials have several potential technological advantages such as lower device operating temperatures, which would reduce costs and materials degradation problems. Thin films are also of scientific interest because they can be used to study the electronic and oxygen transport properties of materials, interfaces and surfaces along controlled orientations and in structurally highly perfect materials. The excellent oxygen transport properties of these oxides are based on a high concentration of oxygen vacancies, that tend to form ordered superstructures at low temperatures. In this study we have optimized an rf sputtering deposition process to produce epitaxial cation stoichiometric LSCO thin films from a single target. Film microstructures were studied using high-resolution transmission electron microscopy and X-ray diffraction and related to the films electrical resistivity. We have also investigated the nature of oxygen vacancy ordering as a function of film stoichiometry, post-deposition annealing treatment, and stresses arising from the thermal and lattice mismatch with the substrate. We will discuss the implications of the transport properties of the films.

YOUNG-HAG KOH
Materials Science & Engineering
University of Michigan

New Fabrication Method for Strong and Bioactive Porous Bioceramics
Young-Hag Koh and John W. Halloran
Materials Science and Engineering Department,
University of Michigan-Ann Arbor, USA

Hyoun-Ee Kim
School of Materials Science and Engineering,
Seoul National University, Seoul, Korea)

Abstract: A New fabrication method for fabricating porous bioceramics was developed using coextrusion process in order to improve the control of the pore geometry and the compressive strength. This porous body showed a uniform array of macrochannels on the sintered bioceramic body, such as calcium phosphate and tetragonal zirconia polycrystal (TZP). Specially, the macrochannels on sintered strong TZP body were clad on the inside with bioactive calcium phosphate to ensure the osteoconductivity, while maintaining the high compressive strength. Furthermore, 3-directionally macro channeled bioceramics were also fabricated in order to improve the osteoconductivity.

SAKI KRISHNAMURTHY
Department of Metallurgical and Materials Engineering
Colorado School of Mines

Determination of Toughness of Compressively Stressed Cr2N Films on Brass Substrates
Saki Krishnamurthy and Ivar E. Reimanis

Abstract: Cracking in chromium nitride films of different compositions (CrN and Cr2N) is examined by conducting controlled fracture experiments in which the brass substrate is loaded in uniaxial tension. The fracture toughness of the film is estimated using a model developed by Klingbeil et al. in which the stress required to initiate cracks is used. These results are compared with direct measurements of fracture toughness determined by measuring the displacement fields ahead of the crack tip using electron beam moire. It is shown that residual stress measured via glancing angle x-ray diffraction, film composition and microstructure affect the fracture toughness.

ZDRAVKO KUTNJAK
Jozef Stefan Institute
Ljubljana, Slovenia

Nonlinear Dielectric Properties Of Relaxor Ceramics
Zdravko Kutnjak

Abstract: The quasistatic and the third harmonic third order nonlinear dielectric response was measured in incipient ferroelectric 6/65/35 PLZT ceramics and in relaxor 9/65/35 PLZT ceramics. The results are discussed within the frame of the newly obtained E-T phase diagram of relaxor PLZT ceramics and the spherical random bond random field model.

WEI LAI
Materials Science
California Institute of Technology

Preparation And Characterization Of La2Zr2-XMgXO7-Î Pyrochlores By Sol-Gel Method
W. Lai, ZP. Shao, S. M. Haile

Abstract: Pyrochlores La2Zr2-xMgxO7-Î (x=0, 0.1, 0.2, 0.3, 0.4) were prepared by a sol-gel method using both EDTA and citric acid as the chelants. The particle size of La2Zr2O7 was found to increase with the calcination temperature and time. The sintering ability of as-synthesized powders was studied using isostatic cool pressing and uniaxial pressing respectively. Electrical conductivies under wet nitrogen were measured by AC complex impedance. It was shown that the conductivity reached its maxima at an optimal doping level.

XIAOJUN LEI
Materials Science & Engineering
University of Pennsylvania

Atomic Polarization On Ferroelectric Surfaces: A New Route Toward Complex Nanostructures
S.V. Kalinin, T. Alvarez, X. Lei, Z. Hu, J.H. Ferris, D.A. Bonnell

Abstract: The potential to assemble dissimilar molecular or nanostructural elements into structures with complex functionality has motivated considerable activity in several scientific disciplines. In recent advances in assembling nanostructures complex functionality has been achieved in a few select systems. In order to realize the potential inherent in nanodevices, methods of assembling a range of dissimilar elements and integrating them into systems must be developed by controlling structural elements with diverse properties, locating them in pre defined positions. This poster will describe a novel approach that controls local reactivity of ferroelectric surfaces due to variations in atomic polarization. We will show that atomic polarization can be controlled with an electron beam, as well as the local field from a probe tip, and demonstrate that chemical reactivity is domain specific based on control of local electronic structure. When combined with processes associated with chemical self-assembly, it is possible to selectively position multiple types of metal clusters in complex patterns on substrates and attach different organic molecules. The properties of individual clusters and molecules are measured and local size dependent variations and defect related properties will be described. Potential device applications will be outlined.

DAN MAIDENBERG
Materials Science and Engineering
Stanford University

Adhesion Of Porous Organosilicate Dielectric Films
Dan Maidenberga, Willi Volksenb, Robert Millerb, and Reinhold Dauskardta
Dept of Materials Science and Engineering, Stanford University; bIBM-Almaden Research Center, San Jose, CA

Abstract: Methylsilsesquioxane (MSSQ) films are primary candidates to replace silica as the interlayer dielectric in future generations of microelectronic devices. More importantly, the dielectric constant of MSSQ is continuously tunable with the incorporation of porosity at the nanometer length scale. However, before integration is possible it is necessary to understand and quantify the mechanical and fracture behavior of these thin films. Specifically, the addition of porosity may have detrimental effects on many of the required mechanical properties, which will reduce survivability during CMP and lower the resistance to electromigration back stresses during operation. The effect of porosity on a range of salient mechanical properties including inherent fracture resistance, adhesion, and elastic modulus will be addressed for several resin formulations. Various other factors, including surface modification with UV-ozone, will be presented. The implications of different matrix microstructures and pore architectures are discussed.

CARLOS J. MARTINEZ
Materials Science
University of Illinois

Real Space Imaging of Structure Evolution in Microsphere-Nanoparticle Mixtures
Carlos J. Martinez, Angel T. Chan, Mike Bevan*, and Jennifer Lewis

Abstract: We are studying the phase behavior and structure of binary mixtures consisting of negligibly charged colloidal microspheres and highly charged nanoparticles using confocal microscopy. This technique permits direct visualization of colloidal assemblies during sedimentation on patterned and non-patterned surfaces. We have shown that such systems undergo a remarkable phase transition from a colloidal gel to a homogeneous fluid with increasing nanoparticle volume fraction. Our aim is to use the homogeneous fluid phase as a precursor for assembling colloidal crystals with controlled orientation and defect density. Confocal images were acquired through the cross-section of sedimented assemblies in both the wet and dry states, and the positions of each particle center were obtained through image analysis. New computer algorithms have been created to quantify global and local structure , e.g., six-fold and four-fold order parameters, and the interparticle separation distance. The poster will highlight our recent efforts in this area.

GARRY R. MASKALY
Materials Science & Engineering Department
Massachusetts Institute of Technology

Ionic Colloidal Crystals Produced Via Controlled Heterocoagulation
Garry R. Maskaly, R.E. Garcia, W.C. Carter, and Y.-M. Chiang

Abstract: Ionic colloidal crystals (ICCs) are here defined as ordered multicomponent colloids formed through heterocoagulation (electrostatic interactions). The conditions under which ICCs are stable have been analyzed. A model is presented in which two dimensionless parameters are found to fully characterize an ICC system. We calculate the Madelung constant of several ICC structures as a function of these two parameters, and discuss the parallels between the ICC Madelung constants and those for classical ionic crystals. Experimentally accessible regions of surface charge, salt concentration, and temperature where ionic crystallization should be possible are identified.

CLAUDIA B. MILZ
Materials Science and Engineering
University of Florida

Sol-Gel Processing Of Ceramics Utilizing Spinodal Phase Separation
Claudia B. Milz, Huiyan Huang, Charles M. Lofton, Wolfgang M. Sigmund

Abstract: Spinodal phase separation of inorganic sol-gel and an organic polymer yield bioactive glasses with defined porosity. Due to the addition of polymer to a gelling sol and their separation at specific equilibrium temperature, both a ceramic phase and polymer-rich phase are formed. The evaporation of the solvent and the burnout of the polymer produce a microstructure of interconnected and nearly-uniform porosity, which can be controlled by various processing parameters. The dependency on said parameters, best predicted by a comparison to polymer phase separation rather than glass melt separation, is discussed. This type of phase separation will be useful for manufacturing other ceramics with a defined porous structure.

ARAVIND MOHANRAM
Materials Science and Engineering
Penn State University

Prediction of Shrinkage and Distortion During LTCC Device Production - Modeling Co-fired Systems
Aravind Mohanram, Gary L. Messing, David J. Green

Abstract: LTCC technology promises new applications in the wireless age. Advances in LTCC technology include improved characterization and precise modeling of the co-sintering process. In the present work, industrial LTCC systems such as DuPont 951, Heraeus CT2000, Ferro A6-S and silver have been evaluated for their thermo-mechanical properties, such as viscosity using cyclic loading dilatometry. The viscosities are used in Newtonian constitutive laws commonly used to simulate sintering. The viscosity decreases with temperature and increases with relative density and ranges from 0.1-100 GPa.s. Under isothermal conditions, the increase in viscosity is exponential as relative density increased to > 92%. Glass crystallisation has a significant influence on the viscosity. Camber (warpage) evolution in LTCC/Ag systems was examined in real-time and correlated to viscosities of individual components. It was found that the rate of camber depends on: differential strain rate, relative viscosity and relative thickness of the co-fired components. For a given thickness ratio, the amount of camber can be kept to a minimum by optimizing the values of relative viscosity and matching the strain rates. Experimental observations show good agreement with previous theoretical models.

ANAND MURUGAIAH
Materials Engineering
Drexel University

Effect Of Anisotropy On The Mechanical Behavior Of Titanium Silicon Carbide
Anand Murugaiah, Michel W. Barsoum, Surya R. Kalidindi, and Tiejun Zhen

Abstract: Titanium Silicon Carbide has shown to combine some of the best attributes of ceramics and metals. Its thermal and elastic properties are quite similar to stoichiometric TiC. It has the same density as Ti. but is roughly three times as stiff (30 times stiffer than ice!) and yet is readily machinable. Above 1100 °C it is plastic with quite respectable strengths. In air it is creep, oxidation, fatigue and thermal shock resistant, as well as. damage tolerant. The mechanical behavior of Titanium Silicon Carbide is very anisotropic and its excellent damage tolerance is attributed to local confinement of the damage initiated during deformation. The objective of this work is to understand the effect of anisotropy and the physical origins of the damage mechanisms in Titanium Silicon Carbide and to develop physical mechanisms/micro scale models to explain the experimental observations of deformation. Experimental work involving nano-indentations to obtain grain-scale properties such as crystal elastic constants, fracture toughness, etc... and in-situ loading in electron microscope using orientation imaging microscopy to observe deformation/damage behavior at the grain scale (R.T and elevated temp.) are presented. The results from these experiments are used in finite element simulations to predict the behavior of Titanium Silicon Carbide with different microstructures.

TADACHIKA NAKAYAMA
ISIR Osaka University
Osaka, Japan

Nano To Cluster Level Design Of Ceramic Materials
Tadachika Nakayama and Koichi Niihara

Abstract: Materials with grain sizes less than 10 nm defined as "nanocluster" have attracted much attention due to the physical and chemical properties which are significantly different from those of bulk materials and the production of nanoclusters becomes one of the most important subjects of the new technologies [1]. The reduction in size of the materials and components plays an important role in the development of the miniaturization technology, and causes new applications such as catalysts due to the great value of the surface to volume ratio. Therefore, it is very important to have general methods for obtaining nanoclusters by simple and reproducible methods. Cerium dioxide, ceria is a promising material in several distinctly different application areas. It has commonly been used as an additive or support oxygen storage media, and as a noble metal dispersion aid, as well as its capability to dissolve a large number of divalent and trivalent rare earth metals into the lattice and the high temperature stability [2]. In this study, the Active gas condensation (AGC) method combined with a co-evaporation process and uneven bar system is employed to synthesize the ceria based nanocluster composites (NCC). The microstructure of the NCC have been studied by SEM and TEM. A copper content around 10 at% with a morphology that favours high-energy surfaces of ceria is shown to be beneficial for a high catalytic activity.

FUMIO OHUCHI
Materials Science and Engineering
University of Washington

Evolution of Cation Oxidation State Distribution in Mixed-Valency Transition-Metal Oxide Thin Films Prepared by Solution Deposition
Fumio S. Ohuchi , Dmitry A. Kukuruznyak, Jerome G. Moyer, and Mike. S. Prowse

Abstract: Multi-component oxides are normally prepared from a mixture of elemental oxides by solid-state reactions at high temperatures. In this process, oxidation state of the elements are varied within a very narrow range through adjusting the level of dopants, This is because the material characteristics are controlled by the thermodynamic equilibrium that determines the oxidation states. Other oxidation states stable at lower temperatures are not achieved. We have recently developed a technique controlling the oxidation states with much wider intervals in complex mixed-valence oxide systems. This was realized during the synthesis of materials decomposition of organo-metallic solutions followed by a two-step pyrolysis-annealing. This solution-based methods allow mixing of precursors at the molecular level, thereby reducing the need for high temperature infer-diffusion in the solid state synthesis. We apply this technique to synthesize complex mixed-valency transition metal oxides of compositions, Ni0.48+z Co0.24+yCux-y-zMn2.28-xO4, in thin film form. Various analytical techniques, including XRD, electrical conductivity, Seebeck measurements, XPS, EXAFS, TEM and ELS, have been used to characterize the material properties. As annealing temperatures are decisive factors in controlling the electrical properties and electronic structure, we were able to change the oxidation state from Cu1+ to Cu2+ , which was accompanied by the reduction of manganese cations from Mn4+ to Mn3+ in the spinel crystal. We also discovered a very unusual phenomenon, 'negative binding energy shift' of the electron binding energy associated with Cu+1 oxidation states. As this negative chemical shift is caused by similar shifts of the Cu-3d valence bands, we modeled the experimental valence band photoemission spectra by theoretical DOS of the d-levels using an ab-initio FEFF8 code. We have determined that the negative shift of the d-levels was not caused by a long-range electrostatic interaction (Madelung potential). The amount of the total charge on the Cu1+ cation in the spinel structure was similar to that of copper in Cu2O, thus charging is not the cause of negative shift either. It was found that only Cu-4s and 4p electrons participated in the chemical bonding, but the filled d10 shells of the copper in spinel structure did not form a band, but were localized, thereby an atomic-like character. The 3d-level therefore appeared as a false valence band edge in the spectrum. We claim that this negative chemical shift is not due to charging or splitting effects, but occurs when a completely occupied non-bonding d10 shell appears on the XPS spectra as a false valence band edge.

HYOUNGJOON PARK
Lehigh University

Oxidation And Solid State Conversion Of Al Thin Films On A Sapphire Substrate
Hyoungjoon Park and Helen M. Chan

Abstract: At present, sapphire substrates for blue LED and laser diode applications are prepared by a combination of mechanical and chemical polishing. The ensuing device performance is highly dependent on the quality of the surface finish, and degree of subsurface damage. Results will be presented on a new approach capable of generating a pristine surface layer, starting with a sapphire substrate mechanically polished to a 3 micron diamond finish. The process consists of oxidation of a thin surface film of Al, followed by solid phase epitaxy of the underlying substrate. Development of the surface layer was studied using XRD. SEM, OIM (orientation image microscopy), AFM and TEM. Thin foil samples were prepared using FIB (focused ion beam) instrumentation. The influence of coating temperature and heat treatment time/temperature on the final surface finish will be discussed. The mechanism of solid state conversion from polycrystalline alumina to sapphire single crystal will be also discussed. The proposed method has the potential to be more cost-effective than conventional techniques, and would be compatible with current device manufacturing procedures.


CHRISTOPHER PERREY
Chemical Engineering & Materials Science
University of Minnesota

Challenges And Techniques Of Nanoparticle Preparation And Characterization For Electron Microscopy
Christopher R. Perrey and C. Barry Carter

Abstract: Nanoparticles and nanoparticle films have been shown to have unique properties. In order to harness the potential of these materials, a fundamental understanding of their structure and properties is needed. Because of their inherently small size, the preparation of these samples for analysis is problematic. Ceramic particles and particulate films may not adhere well to substrates, and traditional preparation techniques can lead to chemical and structural information being lost. Furthermore, the ability to "find" a single nanoparticle is becoming more important in device manufacturing. Using novel particle collection and preparation techniques, such as the use of the focused ion beam (FIB) tool, nanoparticles and nanoparticle films have been examined by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). Applications and results of these techniques will be discussed.

BRIAN M. PINTO
Whiteware Research Center
Alfred University

Effect of Filler Particle Size on Porcelain Strength
Brian Pinto and William Carty

Abstract: The objective of this study was to investigate the stress and strain levels present in quartz and alumina-bearing porcelains, and correlate these values to mechanical strength. Data indicated that residual strain increased as filler particle size increased, but only to a critical value, after which strain decreased, indicating a relaxation caused by spontaneous microcracking of quartz grains. The maximum strain was observed for samples containing 87µm quartz grains. Analysis of stresses and strains generated between quartz grains and the surrounding glass phase demonstrate that cracking must first occur in the weaker filler grains, not the glass phase, as is commonly reported. Mechanical strength was maximum in samples containing 26µm quartz grains, decreasing rapidly upon increase of quartz size. Acoustic emission was used to attribute this trend to the generation of microcracks upon induced loading.

MICHAEL PROWSE
Materials Science and Engineering
University of Washington

Compositional Effects on Thermoelectric Properties of Mn-Cu-Co-Ni Oxide Thin films.
Michael S. Prowse, Jerome G. Moyer, Dmitry A. Kukuruznyak, and Fumio S. Ohuchi

Abstract: For decades, complex Ni-Co-Cu-Mn oxides have been utilized in industrial thermistor applications, as they exhibit strong negative temperature coefficient (NTC) properties. As our understanding of the science governing these materials has evolved, their capacity to provide a novel approach to thermoelectric technologies has also emerged. We therefore look at these complex multi-component oxide systems from the thermoelectric perspective. Our research utilizes a fabrication technique, referred to as Organo Metallic Decomposition (MOD) that can offer enhanced control over material properties. From this basis, we are learning how compositional variations and processing procedures may allow for the tailoring of electronic, structural and thermal properties. Our thermoelectric characterization measurements display how these materials provide new possibilities for thermoelectric applications. One of the unique features in MOD is that the oxidation states of the cations are thermally equilibrated at each step of the annealing process, thereby exhibiting unique properties that are not normally obtained by conventional solid-state reactions. For example, the Seebeck coefficients measured from the composition, Ni0.48Co0.24Cu0.60Mn1.68O4, change from "negative" to "positive" when the annealing temperature is raised from 600°C to 800°C. This implies that the material changes from n- to p-type due to the change in relative concentrations of Mn3+ and Mn4+ ions in the structure at different equilibrium temperatures. The change of the oxidation state in Mn is compensated by the change in Cu states: Cu1+ + Mn4+? Cu2+ + Mn3+. The electrical conduction seems to occur via hopping of small polarons between Mn3+ and Mn4+ sites as evidenced by the fact that the Seebeck coefficient has basically no temperature dependence. Compositional variation thus alters the activation energy for polaron hopping, leading to different electrical conductivity values. What has been seldom realized is that this unique electrical conduction mechanism, paired with the high thermopower values obtained in these materials, provides us with the opportunity to approach the usual constraints of thermoelectric materials from a completely new direction. In this paper, we describe the effect that chemical composition has on thermoelectric properties of Ni0.48-zCo0.24Cux+y+zMn2.28-x-yO4 thin films.

RANJEET B. RAO
Materials Science
University of Illinois, Urbana

Directly Assembly of 3-D Interpenetrating Ceramic Composites
Ranjeet B. Rao*. Jennifer A. Lewis*, and Frederick F. Lange^
*Department of Materials Science and Engineering, University of Illinois
^Materials Department, University of California, Santa Barbara.

Abstract: 3-D periodic ceramic composites were directly assembled via robotic deposition of colloidal inks. These concentrated gel-based inks are engineered to have moduli and yield stresses large enough to create self-supporting structures. Face-centered lattices (or scaffolds) were assembled from an alumina ink with varying lattice constants (~ 250 microns). 3-3 interpenetrating composites were also created that consisted of an alumina lattice embedded in an alumina-mullite matrix. Preliminary results of mechanical property measurements carried out using Moire interferometry will be presented.

SUMMER K. RHODES
Advanced Materials Laboratory
Sandia National Laboratories

Reaction and Bonding of Hf and Zr Containing Alloys to Alumina
Summer K. Rhodes, Bryan D. Gauntt, Ping Lu, Ronald E. Loehman

Abstract: Adhesion of metals to ceramics typically involves a bond created, in part, by a reaction of the two materials at the interface. Such a bond can be promoted by inclusion of a reactive metal to the alloy composition. Ag alloys containing different amounts of the reactive metals, Hf or Zr, were reacted in a controlled atmosphere with sapphire, 99.6% and 96% alumina, and fused silica. Samples were examined with scanning electron microscopy, transmission electron microscopy and energy dispersive spectroscopy to identify the phases present and their microstructure. Wetting was observed by taking wetting angles during reaction. Comparisons between those ceramics with varying amounts of alumina and between alloys with different amounts of reactive metal have allowed for a better understanding of the reaction. Wetting and bonding was attained for all alloys on all substrates. Analysis identified Zr and Hf oxide phases bonded with the substrate surfaces. Differences in microstructures are found between the respective additive reactive metals, and their concentrations, in an otherwise constant system. Sandia is a multiprogram laboratory operated by Sandia Corporation, a Lockheed Martin Company, for the U.S. Dept. of Energy under Contract DE-AC04-94AL85000

DERRICK J. ROCKOSI
Lehigh University

Growth From Twinned And Untwinned Abnormal Grains Of PMN-35PT In A Matrix Containing PbO Additions
D. J. Rockosi*, H.M. Chan, M.P. Harmer, S. Wu, A. M. Scotch, E. P. Gorzkowski, and P. T. King

Abstract: Previous studies observed the presence of exaggerated grains of Lead Magnesium Niobate - Lead Titanate in samples with high liquid fraction. Orientation Image Microscopy (OIM) showed these abnormal grains to contain 60&#61616: <111> twin boundaries which possibly gave them a growth advantage over untwinned grains. The present study will compare the growth and growth rates of twinned and untwinned crystals embedded in PMN-35PT with 0-5 vol% PbO additions. Attention will also be given to the microstructure of the matrix and its effect on abnormal grain growth. Microstructures and OIM analysis of abnormal grains will be presented.

ROBERT C. ROGAN
Materials Science
California Institute of Technology

Multiscale Characterization of Ceramics using Diffraction
Robert C. Rogan, Ersan Üstündag, Geoffrey A. Swift, Bjørn Clausen, Mark Daymond, Nobumichi Tamura

Abstract: Recent developments in X-ray (synchrotron) and neutron diffraction facilities have provided a unique opportunity to study materials in situ at length scales ranging from sub- m to cm. For the first time, material behavior in the sub-grain to bulk levels can be studied under a wide range of conditions. Several examples from our recent work on ceramics will be exhibited: Structure and strain fields of individual domains in BaTiO3: X-ray microdiffraction with a 0.7x0.7 m beam was used to study the local structure and strain tensors of domains. Ferroelastic behavior of Pb(Zr,Ti)O3: Domain switching and elastic strain evolution under applied compressive load was studied using neutron diffraction. High temperature elastic properties of Si3N4: Tensile stress was applied to a monolithic Si3N4 and its composite with SiC at temperatures reaching 1400 C while the specimens were sampled with a neutron beam. The diffraction data yielded elastic stiffness and thermal expansion tensors and provided information about the mechanical behavior of both materials.

ATANU SAHA
Mechanical Engineering
University of Colorado at Boulder

Alkoxide Modified Silazane for Polymer Derived Ultrahigh Temperature Fibers and NanoComposites*
Atanu Saha and Rishi Raj

Abstract: Silicon carbonitride is a ceramic which is made directly from an inorganic polymer. The precursor, which is a liquid, is first cross-linked into a rigid shape. When this object is pyrolyzed under controlled conditions it yields a ceramic with an amorphous structure which exhibits unusual resistance to creep and crystallization up to very high temperatures. It is postulated that the genesis of this amorphous structure lies in the highly cross-linked structure of the polymer before it is pyrolyzed.

The cross-linking step also has a profound influence on the change in rheology of the inorganic precursor. Commercial polysilazane based precursors, such as CerasetTM, appear to form a stiff, three-dimensional network rapidly, precluding the possibility of drawing fibers in the preceramic state.

In this poster we report on modification of CerasetTM by combining it with an alkoxide. The alkoxide apparently linearizes the polymer chains (presumably through the divalent oxygen bonds). This modified precursor is highly amenable to fiber drawing. The resulting fiber has a maximum tensile strength of 2.8 GPa. It is also oxidation resistant. The parabolic rate constant of 16 x 10-18 m2/s at 1350oC is comparable to the rates of oxidation which have been achieved only in ultrapure silicon carbide.

In this poster we will present the processing science of the polymer derived silicon carbonitride fibers. The polymer reactions were characterized by infrared spectroscopy. The study is based upon modification of polysilazane with zirconium alkoxide. The role of oxygen based polymerization reactions, and zirconium based cross-linking reactions will be discussed. The poster will also describe the mechanical and oxidation behavior of the fibers. The high temperature chemical and nanostructural stability of the oxide/nonoxide composite will be discussed and compared to the high temperature properties of Nicalon-SiC fibers.. The polymer derived process offers the possibility of incorporating molecular-clusters with functional properties into the amorphous nanostructure. Results demonstrating the potential of multifunctional fibers will be discussed.
_____________________________________________
*Supported by the Air Force Office of Scientific Research.

 

OLGA SCHNEIDER
California Institute of Technology

Quasicontinuum And Its Applications To Ferroelectrics
Olga Schneider, Jarek Knap, Michael Ortiz

Abstract: The poster presents a streamlined and fully three-dimensional version of the quasicontinuum (QC) theory and analyzes its accuracy and convergence characteristics. QC is a method which seamlessly bridges modeling at the atomistic and continuum levels. It systematically coarsens the atomistic description by introduction of kinematic constraints and retains an atomistic description only where required. Work in progress is an application of QC to complex lattices, and ferroelectrics in particular. Applications will be the simulation of extended defects occurring in ferroelectrics, steps in domain walls, interaction between domain walls and obstacles, and electrostatic interactions.

JUNWU SHEN
Materials Science and Engineering
Penn State University

Variable Temperature Ion-exchanged ESP Glass
Junwu Shen and David J. Green

Abstract: A two-step ion exchange using different bath compositions can decrease the strength variability of ion exchanged glasses while still maintaining significant strengthening (ESP glasses). However, the use of two exchanges to produce ESP glass can be considered an economic disadvantage. By introducing a high temperature step into the normal ion exchange process, the strength variability can be greatly decreased (~60%) with only about 10% loss in the average strength. The surface damage resistance was also studied by indentation strength tests and there was, again, a significant improvement compared to the traditional isothermal ion exchange. As only one salt bath is involved in this process and the temperature change can be easily controlled, this new variable temperature exchange process can produce ESP glasses in a more economic way.

JINGYU SHI
Materials Science and Engineering
Ohio State University

Nanostructured ZrO2 Coating Via Modified Emulsion
Jingyu Shi and Henk Verweij

Abstract: Porous and dense nanostructured ceramic materials can be used as wear-resistant and insulating coatings, fuel cell electrodes and electrolytes and dense and mesoporous membranes. In these applications the nanostructured materials are present as thin supported layers. Such layers can be made by depositing nanoparticle suspensions directly on the substrates followed by a rigidizing or densifying thermal processing treatment. The ceramic nanoparticles in the suspension must be in a state of dispersion and agglomeration that enables a packing resulting in the desired properties and processing conditions. In this study we consider the special case of random dense packing of non-agglomerated ~10 nm O zirconia particles, followed by full densification with a near-room temperature process. The particles are made by modified emulsion precipitation [1]. This method starts with the preparation of two thermally stable water-in-oil emulsions: one with water-soluble zirconium salt in the water phase and the other with the precipitation reagent hexamethylenetetramine (HMTA) in the water phase. The emulsion is stabilized by nonylphenoltetraethyleneglycolether (Arcopal-40) non-ionic surfactant and didodecyldimethylammonium bromide (DIDAB) ionic co-surfactant. The emulsions are mixed and HMTA is decomposed so that the PH of the water droplets is increased and the formation of zirconium hydroxide induced. Water is then removed by azeotropic distillation, leaving a transparent dispersion of the ZrO2 nanoparticles in the oil phase. A polymeric stabilizer poly(octadecyl methacrylate) (PODMA) is added prior to water removal. It is thought that a synergistic complex of PODMA and DIDAB covers the particle surface and ensures an excellent dispersion after water removal due to steric stabilization. Light laser scattering results show that the average (ZrO2) particle size in dispersion is about 12 nm. NMR and RAMAN experiments are used to clarify the detailed stabilization mechanism. Dense nanostructured ZrO2 coatings can be made by spin-coating on a substrate, followed by drying and activation with an oxygen plasma near room-temperature to remove the organic particle stabilization. The ZrO2 layer can be crystallized to show a dense tetragonal ZrO2 10 nm O grain structure by heating at 600oC [2]. The characteristics of the coatings are investigated by XRD, SEM, HRTEM and AFM.

WEI-HENG SHIH
Materials Engineering
Drexel University

Nanoeoating of Paniculate Surface in Colloidal Ceramic Processing
Wei-Heng Shih

Abstract: Colloidal processing offers the advantage of controlling the interactions between particles. Nanometer is the critical length scalefor interparticle interactions. Modification of interparticle separation in the nanometer range plays a cr,t,cal role in thepropertesofpart^u late suspensions. We have developed a nanocoating method that modifies the surface chemistry of ceramic powders. The nanocoat.ng erves multiple purposes. It enhances the chemical and thermal stability of the powders, improves the consolidation andgeological properties of slurries, increases the homogeneous distribution of processing additives, and lowers the sintering temperatures of he green -".P^,^ example we showed that boehmite (AlOOH)-coated silicon nitride and silicon carbide powders have a significantly higher sohds oadmg than the uncoated powders in water. Coated suspensions have lower viscosity and wider linear viscoelastic region, and lower shear SIs than that of uncoated suspensions. With an increasing coating thickness, the shear modulus of coated suspensions decreases indicating the coating prevents close contact of core panicles thereby reducing the van der Waals attraction interaction between the core particles. Boehmite coating is shown to enhance the thermal stability of catalytic oxide Zr02. Coating of Mg(OH)2 layer on Nb205 particles facilitates the synthesis ofpyrochlore-free perovskite lead manganese niobate (PMN) powders by a single heat-treatment step. Normally this must be done in two heat-treatment steps as in the columbite process. More recently, the coating technique has been used to fabricate piezoelectric PMN-PT thick-film sensors.

JOHN N STUECKER
Sandia National Laboratories

Robocasting Periodic Lattice Filters for Catalytic Methane Combustion and Diesel Particulate Traps
John N Stuecker, Joseph Cesarano III, James E. Miller

Abstract: Robust catalytic supports and particulate filters can play an important role in the development of electric-power generators utilizing the combustion of methane and regenerating-diesel-particulate-trapping systems. With an estimated 1900 gas-turbine electric power plants needed within the next 20 years, increased NOx emissions are becoming a growing environmental concern. Additionally, there are increased restrictions on diesel soot emissions for the U.S. and Europe for 2005 which cannot be met by current technologies. These problems can both be solved by appropriate structural support design and catalytic functionality. In order to address this problem, periodic lattices of rods with controlled porosity in three dimensions were created using the robocasting process, keeping in mind that low pressure drops and high surface areas are important for both systems being investigated. Robocasting allows for the deposition of a wide range of ceramics and metals, with the capability of multiple material deposition, as well as controlled placement of these materials. Periodic lattice filters with very high surface area to volume ratios were compared to current catalyst support and particulate trapping technologies (extruded honeycomb and ceramic foam monoliths). This project is funded by the Laboratory Directed Research and Development (LDRD) program at Sandia National Laboratories. Sandia is supported by the United States Department of Energy under Contract DE-AC04-94AL850000. Sandia is a multiprogram laboratory operated by Sandia Corporation, a Lockheed Martin Company, for the United States Department of Energy.

ENDER SUVACI
Penn State University

Tailoring Microstructure Of Advanced Ceramics Via Templated Grain Growth (TGG)
Ender Suvaci* And Gary L. Messing**
* Department of Ceramic Engineering, Anadolu University, Turkey.
** Department of Materials Science and Engineering, Pennsylvania State University.

Abstract: The microstructure and, subsequently, the physical properties of advanced ceramics can be tailored by Templated Grain Growth (TGG); a technique for developing crystallographic texture in ceramic bodies via the grain growth of aligned anisometric particles (i.e.. templates) in a dense and fine grain size matrix. It has been shown that significant template growth is only observed after density reaches to -90% TD and the degree of texture development in TGG systems is directly related to template growth. Thus. template growth can be analyzed to understand the kinetics and thermodynamics of the process and their influences on texture development. Thermodynamically. template to matrix grain size ratio is important in determining the final microstructure. Higher the ratio results in the higher volume fraction of textured material. In alpha alumina (with some calcium aluminosilicate liquid phase former) system, template growth is anisotropic. In radial directions faster grain growth kinetics are observed than that of thickness direction

GUOLONG TAN
Physics Department
Hampton University

#1: Synthesis And Optical Properties Of CdTe Nanocrystals Fabricated By Mechanical Alloying Process
G. L. Tan a), U. Hommerich a), D. Temple a), Ei Ei a), J. T. Seo a),, G. Loutts b), N.Q.Wu c),, S. B. Trivedi d)
a) Physics Department, Hampton University; b) Center for photonic Materials Research, Norfolk State University;
c) Chemistry Department, Northwestern University; d) Brimrose Corp. of America

Abstract: CdTe nanocrystals had been synthesized by a physical method, ball mill process. The potential advantage of the physical approach is the possibility of achieving the intrinsic quantum confinement effect of the uncapped CdTe nanocrystals excluding the influence of the organic surface effect, i.e. the interaction between the surfaces of the nanocrystals and capped organic ligand, as well as the batch production of the nanocrystals in larger scale compared with chemical method. The influence of the surface on QD properties is complicated and remains controversial. So reducing this influence can be valuable in determining intrinsic QD's physical properties. Experimentally, the stoichiometric amount of reagents of Cd and Te elemental powders were sealed in the hardened alloy vials on a Spex 8000D miller machine. The mass ratio of reagents to balls was 1:20. Small amounts of as-milled powders were taken out of the vial within different intervals for structural and optical measurement. XRD measurement results revealed that CdTe nanocrystals were successfully fabricated upon the alloyed samples during ball milling process for only 10 minutes, remaining some amounts of Cd and Te elemental powders being unreacted. The intensity of the diffraction peaks from elemental Cd and Te powders decreases with ball milling time. After 20 hours mechnochemical reaction of the elemental powders during the ball milling process, single phase CdTe nanocrystals were successfully fabricated. The mean particle size of this product was estimated to be around 13.04 nm calculated by Scherer equation. Further ball milling for up to 50 hours gave rise to very fine nanoparticles with average size of around 3nm, with serious contamination from the vial. The as-milled powders dispersed in non-polarization organic ligand did not exhibit any colorization, with its absorption peak lying within the ultraviolet wavelength range. After capped with polarization organic ligand, the CdTe nanocrystals dispersion solution turned into red colorization. The UV visible spectrum exhibits an absorption peak locating at 527 nm for the red colloid dispersion. While the raw elemental powders were milled with certain organic agents, the powders exhibit red colorization. The colloid dispersion of these nanoparticles in hexane show brown color under visible lamp lightening. The absorption spectrum and the surface state studied by XPS will be presented.

YIN TANG
Materials Science & Engineering
Case Western Reserve University

Interactions between Self-Assembled Monolayers and Zirconia Particles in Aqueous Solution
Yin Tang and Mark R. De Guire

Abstract: The interaction forces between a ZrO2 sphere and different self-assembled monolayers (SAMs) were measured using AFM in aqueous KNO3 solutions of varying pH and concentration. The trends of the attractive force, adhesion force, and jump-in distance versus pH, ionic strength and functional group were reported. Results for sulfonate functionalized SAMs were qualitatively consistent with Derjaguin-Landau-Verwey-Overbeek (DLVO) theory. OTS surface exhibited a long range attractive force that was not expected on the basis of DLVO theory. The range of this force is about 40-60 nm, extending with decreasing pH. The force decays exponentially with distance and shows little dependence on solution concentration at pH 5. Forces which are observed here may be responsible in part for the formation of ceramic thin films on SAMs from aqueous media containing nano-scale solid particles.

CHRISTIAN TURQUAT
Materials Research Center
Lehigh University

Doping Alumina In Order To Increase Its Creep Behavior
C.P. Turquat, M.D. Drahus, H.M. Chan, J.M. Rickman, and M.P. Harmer

Abstract: Alumina is extensively used in industry for its mechanical properties and its high chemical stability in a wide range of temperatures, and in addition its relatively low cost of production. This having been said, one can easily understand the large number of scientific investigations completed in order to enhance alumina properties. In this work. we concentrated our research in the improvement of the creep behavior of alumina. In order to achieve this objective, doping elements are added to ultra-pure alumina in concentrations never exceeding few hundred of ppm. The single and co-doped alumina bulk pallets are then bone-shaped before performing the creep experiments. Additionally, the microstructure of the doped aluminas has been investigated using a wide range of electron microcopy techniques (SEM. CTEM. HRTEM, STEM) in conjunction with their associated spectroscopic techniques (EDX. EELS), in order to understand the correlation creep-microstructure. The latest advancements with regard to synthesis, creep behavior and microstructure of these materials will be summarized and compared to our previous investigations.

HONG-REN WANG
Materials Science and Engineering
Massachusetts Institute of Technology

Alumina-Doped Silica Gradient-Index (GRIN) Lenses by Slurry-Based Three-Dimensional Printing (S-3DPTM)
Hong-Ren Wang and Michael J. Cima

Abstract: Traditional slurry-based three-dimensional printing (S-3DPTM) process has been used to fabricate complex structure materials by printing organic binders in selective positions of each printing layer. This process is modified to fabricate functional graded materials, such as gradient index (GRIN) lenses, by depositing different concentrations of dopant into selective positions. The modified S-3DPTM process offers advantages over conventional GRIN lens processes, including reduced processing time, improved compositional flexibility, and increased index profile dimensionality. Two different approximately parabolic dopant concentration profiles, which have maximum alumina concentrations of 1.63 mol% and 2.5 mol%, are printed into the silica powder beds using S-3DPTM. The samples with maximum alumina concentration of 1.63 mol% can be sintered into optical transparency at 1650 0C for 30 minutes in a vacuum furnace (5x10-6 torr) while an additional dehydration process before sintering is required for the samples with maximum alumina concentration of 2.5 mol%. The magnifying effects of GRIN lenses with profiles of 1.63 mol% and 2.5 mol% alumina are observed and have effective focal lengths of 10 cm and 6.1 cm, respectively. The S-3DPTM technology has been demonstrated to provide a more flexible method to fabricate GRIN lenses

QINGLEI WANG
Materials Research Laboratory
Penn State University

Grain Boundary Segregation in Yttrium-doped TiO2
Q. Wang, G. Lian, E. C. Dickey

Abstract: Solute segregation to grain boundaries plays a critical roll in the macroscopic dielectric behavior of electroceramics. Due to its well-known defect chemistry and relatively simple crystal structure, TiO2 has been studied to understand the relationship between dopant concentration, grain boundary segregation and grain boundary dielectric behavior. In particular, we have studied the segregation of Y to TiO2 grain boundaries by complementary analytical transmission electron microscopy and impedance spectroscopy. The quantitative segregation and impedance results have been compared to analytical segregation models that take into account both elastic and electrostatic driving forces for segregation.

WENSHENG WANG
Materials Science and Engineering
University of Utah

Determination of Kinetic Parameters of H2O Absorption by Oxygen-Deficient Oxide Perovskites
Wensheng Wang and Anil V. Virkar

Abstract: Many oxide perovskites of the structure ABO3 (A = Ba, Sr; B = Ce, Zr, Th) or AB'1/3B"2/3O3 (B' = Ca, B" = Nb, Ta) become oxygen-deficient when either doped with a lower valent dopant (in the case of ABO3) or when are made off-stoichiometric by increasing the concentration of B' (in the case of AB'1/3B"2/3O3). These perovskites exhibit oxygen ion and electronic conduction in a dry atmosphere, and additionally protonic conduction in H2O-containing atmospheres. Transport of both protons and oxygen ions also implies that such materials can transport molecular H2O under its chemical potential gradient. The parameters, which determine the kinetics of absorption of H2O by such perovskites include the chemical diffusion coefficient, , and the surface exchange parameter, . Both parameters, in principle, can be measured by techniques such as TGA, dilatometry, and chemical analysis (depth profiling). In this work we report a conductivity relaxation technique, which can be used to determine both the and , by measuring the time dependence of total conductivity upon change of atmosphere from dry to wet, or from wet to dry. The total conductivity, in such cases, reflects transport due to protons, oxygen ions, and possibly electronic defects. Its time dependence upon change of atmosphere reflects the occurrence of changes in defect or species concentrations by virtue of the absorption (or desorption) of H2O. The present study also reports on the measurement of transport properties in both dense as well as porous samples. Measurements on porous samples, provides an experimental approach for the measurement of with possibly greater accuracy than is possible with dense samples. In this poster presentation, we will report our recent results on the determination of and by analyzing the time dependent conductivity in Ba3Ca1.18Nb1.82O9- (BCN18). The experimental approach consists of conducting four-probe DC measurements on dense and porous samples of BCN18, and using standard transient solutions to appropriate diffusion equations. Experiments show that most of the data can be readily analyzed assuming a concentration-independent over the range of degree of hydration realized in typical experiments. A study of time dependence of conductivity of porous samples suggests a possible humidity sensor based on these materials.

XIAOPING WANG
Institute of Materials Science
The University of Connecticut

Synthesis and Characterization of Highly-Organized Metal/Ceramic Nanocomposites
Xiaoping WANG, Tania Bhatia, Mark Aindow and Nitin P. Padture

Abstract: We describe a remarkable, highly-organized Cu/g-Al2O3 nanocomposite, which consists of monodisperse spherical Cu nanoparticles uniformly embedded within a polycrystalline g-Al2O3 matrix. The formation of this nanocomposite was discovered serendipitously during the examination of ion-beam milled ceramic specimens in TEM. It is believed that this nanostructure was formed during ion-milling, by the reactive co-sputtering of Cu and Al from ion-mill hardware in the presence of O. An exploratory research project is established to: (i) synthesize these type of metal/ceramic nanocomposites in Cu/Al2O3, Co/Al2O3, and Cu/SiO2 systems using a diode-sputtering device; (ii) characterize their microstructures; (iii) elucidate the formation mechanisms; and (iv) evaluate appropriate optical/electrical and magnetic properties of the resulting thin film nanocomposites.

XIAOTONG WANG
Institute of Materials Science
University of Connecticut

Processing and Mechanical Properties of Nanocrystalline Ceramics
Xiaotong Wang and Nitin P. Padture

Abstract: The objective of this work is to evaluate the size effects in wear properties of nanocrystalline ceramics. To that end, bulk nanocrystalline ceramics (Y2O3 and Al2O3/TiO2) with a relative density >97% and the grain size in the range 100nm ~ 200nm have been pressureless sintered. Results from the microstructure development study will be presented. Preliminary wear results will also be presented and discussed.

KOJI WATARI
National Institute of Advanced Industrial Science & Technology
Nagoya, Japan

Centrifugal Sintering of Ceramics
K. Watari, T.Tsugoshi, K.Sato, Y.Kinemuchi (National Institute of Advanced Industrial Science and Technology, Nagoya, Japan); K.Uchimura (Sinto V-Cerax, Toyokawa, Aichi, Japan)

Abstract: Pressure sintering techniques such as hot-pressing and HIP provide densification at low firing temperature, and are applied to produce material components with orders of several cm to several ten cm. Recently, ceramic film with thickness of several ten µm to several thousand µm and small ceramic piece with complicated shape have been interested because of highly integrated, small electric devices. In this case, conventional pressure sintering techniques are not used for the thick film and small piece, since specimen surface is contaminated during sintering, and removal of contaminated portion is usually required. In this presentation, we introduce concept about centrifugal sintering method with high pressure and without pressure medium for small ceramic piece and thick ceramic film, and processing merit through its sintering method. Furthermore, some experimental sintering data will be shown.

YOUCHANG XIE
Chemistry
Peking University

Title?
Youchang Xie

Abstract: Nano-oxides phase can be controlled by surface additives. It is found that the phase of some nano oxides such as ZrO2 and TiO2 can be influended by additives on their surface. For instance, when a monolayer or submonolayer Y2O3 on the surface of nano ZrO2 can make the ZrO2 phase change from monoclinic to tetragonal. Phase changes of TiO2 can occur when CuO or WO3 was put on the surface of nane TiO2 particles.

ZONGHAN XIE
School of Materials Science & Engineering
The University of New South Wales
Sydney 2052, Australia

Influence of Grain Length upon Surface Contact-Induced Deformation and Fracture of -Sialon Ceramics
Zonghan Xie, Mark Hoffman, Robert J. Moon and Paul Munroe

Abstract: A key aspect of the machining of -sialon ceramic components is the control of the surface/subsurface quality. In this current study, three -sialon microstructures featured by fine equiaxed (EQ), large elongated (EL) and mixed (E/E) grains were prepared. Young's modulus, hardness and fracture toughness were measured via indentation tests. All three microstructures exhibited high hardness; EL shows a significant improvement in fracture toughness, compared to the EQ and E/E, due to crack bridging by the elongated grains. Static contact and scratch experiments were conducted to investigate the plastic deformation and crack formation in the different microstructures. The focused ion beam milling technique was used to identify the interaction of the grain structure with surface and subsurface cracks. Observations showed that the elongated grains in EL could effectively restrict the propagation of cracks and subsequent material removal. An analytical model was established to elucidate the role of grain length in the determination of crack resistance during sliding contact. Furthermore, the grinding tests were performed and verified the results of the earlier experiments and predictions of this model.

SVETLANA V. YANINA
Department of Materials Science and Engineering, Massachusetts Institute of Technology

Structural Evolution Of The Bi2Mo3012(010) Surface In Water-Air Mixtures
Svetlana V. Yanina and Richard L. Smith

Abstract: Bismuth molybdates are constituents of industrial catalysts used for selective (amm)oxidation of alkenes. The objective of this work has been to characterize the structure and morphological evolution of the (010) cleavage surface of a-bismuth molybdate (Bi2Mo3012) during treatments in dry air and in air-H20 with Atomic Force Microscopy (AFM), X-Ray Photoelectron Spectroscopy (XPS) and X-Ray Diffraction (XRD). The cleavage Bi2Mo3012(010) surfaces consisted of atomically flat terraces separated by steps that were an integer multiple ofb/2 (5.75 A). The treatments in excess of 100 h at 300-400 °C had no detectable effect on the (010) surface morphology or chemical composition of Bi2Mo3012 crystals. Within 2 h at 500-600°C in dry air however, crystal surfaces were etched through evaporation. Treatments at 600°C in dry air lead to preferential Mo loss from Bi2Mo3012 crystals, resulting in the nucleation and growth ofBi2Mo209 crystals on the (010) Bi2Mo3012 surfaces. Water vapor facilitated the volatilization of Mo. in particular from steps and sites of extended crystal defects (dislocations, pores, etc.) on the (010) Bi2Mo3012 surfaces. At 500°C in air-H20. the loss of Mo lead to the growth of Bi2Mo06 precipitates, while at 600°C, it resulted in the formation of Bi2Mo209 overlayers over the Bi2Mo3012(010) surfaces.

SERGEY G. YERAKHAVETS
Institute of Machine Reliability
Minsk, Belarus

Modeling the Kinetic Of Micro Plasmic Oxidizing Technology Under Pulse Current Regimes
Sergey Yerakhavets, Dr. Maksim Kireitseu, V. Basenuk

Abstract: A model is presented for the micro plasmic oxidizing of aluminum or its alloy. The model is based on the space-charge-limited drill of negative oxygen ions through the growing oxide film to react at the aluminum dioxide interface. In the initial linear growth region, the supply of ions from the plasma determines the growth, whilst for longer periods the drift of ions through the oxide gives rise to parabolic growth kinetics. The theory is consistent with the lack of orientation dependence observed for the plasma oxidation of Al. It is applicable over the whole of the growth kinetics, for oxidizing in both pulse and periodic alternating current modes. The dependence of current and voltage with time during the process may also be predicted. The theory is found to be applicable to oxide growth occurring in micro arc plasmic oxidizing. The relevant validity of the model is grounded through mechanical characterization of obtained alumina-coated samples.

DI YU
Materials Science and Engineering
Ohio State University

Quantitative Description Of Alpha-Alumina Compact Formation From Dispersions
Di Yu and Henk Verweij

Abstract: Homogeneous porous ceramic compacts can be made by colloidal filtration of panicles dispersions, followed by careful drying and rigidifying by partial sintering. Such compacts can be used as filters or substrates for mesoporous and dense inorganic membranes or sintered to full density to a homogeneous fine-grained microstructure. The objective of this study is to obtain accurate experimental data for the relation between dispersion methods, the amount and nature of colloidal stabilizers and compact microstructure. To achieve this goal we consider colloidal filtration of commercially available alpha-A1203 particles with a narrow size distribution around 400 nm. Those particles are delivered as dry powder known to be fairly well dispersible and to contain only minor concentrations of hard (multi-particle) agglomerates. The as-delivered powder is dispersed in water with either HN03 as charge-stabilizer or Ammonium Poly-Methacrylate as electrosteric stabilizer. Dispersion is promoted by either high shear mixing or focused ultra-sonic treatment. The dispersions are filtered on a coarse filter to removed residual agglomerates and the purified dispersion is subsequently filtered on a macroporous membrane such that a disk-shaped filter cake is formed. The wet disks are dried two-side and unconstrained under a controlled atmosphere, followed by sintering (at low temperature) in the surface-diffusion controlled regime such that necks are formed between the particles but hardly any shrinkage occurs. The density of the disks is measured by mercury pycnometry, followed by determination of two-dimensional microstructural cross-sections and sintering temperature. These results are used to obtain an unambiguous relation between particle-solvent interfacial chemistry and mechanical agitation and final compact density. Cast formation kinetics and microstructure are compared with theoretical predictions from recent literature. We expect that this will give us, amongst others, a better insight into co-operative effects in the liquid-solid transition as occurs during filtration at the interface between the dispersion and the filtered compact.

TIEJUN ZHEN
Department of Materials Engineering
Drexel University

Time Independent Anelastic Behavior in Ti3SiC2: A New Physical Phenomenon
T. Zhen, S.R. Kalidindi, M.W.Barsoum, T.El-Raghy

Abstract: Ti3SiC2 , one of ternary carbides, combines some of the best properties of ceramics and metals. It is stable in inert atmospheres to temperature 2200 C. stiff and is readily machinable, oxidation, fatigue and thermal shock resistant and damage tolerant. Thus, Ti3SiC2 is good candidate material for high temperature structural application. The aim of this work is to characterize of mechanical behavior of 312 at macroscopic scale as a function of temperature, strain-rate, microstructure and stress state. Polycrystalline Ti3SiC2 sample do not exhibit linear elastic behavior in compression even at room temperature. Room temperature loading-unloading tests result in closed hysteresis loops even the stress reach I Gpa. suggesting that the mechanical response can be described as an elastic. Cyclic loading-unloading tests at high temperature and low strain rates demonstrate that the sample continue to deform even during unloading, suggesting that behave viso-plastically at high temperature.

Session Leader

Jürgen Rödel
Professor
TU Darmstadt
FB 11, FG Nichtmetallisch-
Anorganische Werkstoffe
Petersenstr. 23, Geb. 73a
64287 Darmstadt, GERMANY

Phone: +49 6151 16-6315
Fax: +49 6151 16-6314

Email: roedel@ceramics.tu-darmstadt.de
URL: www.tu-darmstadt.de/fb/ms/fg/naw